Tayoyin Tuƙi na SANY SY600/SY650/Final Drive Sprocket Assembly (P/N: SSY005661438)

Bayanin Fasaha: SANY SY600/SY650 Drive Wheel/Final Drive Sprocket Assembly (P/N: SSY005661438)

Takaitaccen Bayani: Wannan takaddun yana ba da cikakken nazarin injiniya naTayar Drive/Final Drive Sprocket Assembly (P/N: SSY005661438)ga manyan injinan haƙa na hydraulic na SANY SY600 da SY650. Wannan bangaren shine muhimmin wurin canja wurin wutar lantarki na ƙarshe a cikin tsarin ƙarƙashin motar, wanda ke da alhakin canza ƙarfin juyawa mai ƙarfi zuwa jan layi. Wannan taƙaitaccen bayani ya ƙunshi aikin aikinsa, ƙirar haɗin gwiwa, kimiyyar kayan aiki, la'akari da masana'antu, da kuma dacewa da injin.

1. Matsayin Aiki da Haɗin Tsarin

Tsarin Fina-Finan ...

1. Watsa Wutar Lantarki: Yana aiki a matsayin matakin rage giya na ƙarshe, yana karɓar ƙarfin juyi mai yawa daga gearset na duniya a cikin injin tuƙi na ƙarshe.
2. Samar da Jan Hankali: Yana hulɗa kai tsaye da bushings na sarkar hanya (fils), yana canza fitowar juyawa zuwa motsi mai layi wanda ke tura dukkan na'urar.

Wannan haɗin yana aiki a ƙarƙashin yanayi mafi tsanani, yana fuskantar matsanancin nauyi, matsin lamba mai yawa na radial da axial, da kuma lalacewa mai ƙarfi daga bututun hanya.

2. Tsarin Sassan da Tsarin Injiniya

Ba kamar sprockets da aka raba da aka yi amfani da su akan wasu bulldozers ba, lakabin "Drive Wheel/Final Drive Sprocket Assembly" don wannan aikace-aikacen SANY yawanci yana nuna ƙira ɗaya (ɗaya) wanda ke da alaƙa da cibiyar fitarwa ta ƙarshe.

Muhimman fasalulluka na wannan ƙira sun haɗa da:

• Haɗaɗɗen Cibiya da Sprocket: Haƙoran sprocket da flange/cibiya da aka ɗora galibi ana ƙera su ne a matsayin naúrar haɗin kai ɗaya. Wannan ƙira tana haɓaka daidaiton tsarin kuma tana tabbatar da cikakken daidaituwa, wanda yake da mahimmanci don watsa wutar lantarki mai santsi da rage girgiza.
• Hakoran da aka gyara: Ana ƙera haƙoran da wani takamaiman involute ko kuma an gyara su don tabbatar da ingantaccen haɗin kai da bushings ɗin sarkar hanya. An ƙididdige matakin haƙori, kusurwar gefe, da radius na tushen daidai zuwa:
  • Ƙara yawan yankin hulɗa da rarraba kaya.
  • Rage yawan damuwa da kuma hana kasala a lokacin da hakora ke gajiya.
  • Tabbatar da cewa an haɗa kai cikin sauƙi da kuma nisantar juna domin rage yawan hayaniya da kuma hayaniya.
• Tsarin Haɗawa: Haɗin yana da da'irar matukin jirgi da ƙulli mai inganci wanda ke haɗuwa kai tsaye da flange na fitarwa na ƙarshe na drive. An ƙera wannan hanyar sadarwa don watsa cikakken ƙarfin injin ba tare da zamewa ko tsatsa ba.

3. Tsarin Kimiyyar Kayan Aiki da Masana'antu

Tsawon rai da amincin wannan kayan haɗin suna faruwa ne ta hanyar zaɓin kayan aiki na zamani da kuma tsauraran hanyoyin kera su.

• Bayanin Kayan Aiki: Yawanci ana ƙera kayan ne daga ƙarfe mai ƙarfi, mai ƙarancin ƙarfe (HSLA) kamar AISI 4140 ko 4340. Wannan zaɓin yana ba da kyakkyawan daidaito na tauri na tsakiya (don jure wa nauyin girgiza) da kuma tauri.
• Tsarin Maganin Zafi: Maganin zafi mai matakai da yawa yana da matuƙar muhimmanci ga aiki:
  1. Ta hanyar Taurarewa: An taurare dukkan sassan don cimma wani tsari mai ƙarfi da tauri, wanda ke ba da juriya ga fashewa da gazawar da ba ta da kyau.
  2. Zaɓin Taurare a Sama (Taurare a Induction): Haƙoran sprocket da ke gefensu suna fuskantar tsarin taurarewa na gida. Wannan yana haifar da akwati mai zurfi, mai ƙarfi (yawanci 55-65 HRC) wanda ke jure lalacewa a saman aiki yayin da yake riƙe da tsakiyar taurare, mai jure lalacewa. Wannan bayanin taurare mai ƙarfi yana da mahimmanci don tsayayya da lalacewa daga bushing na hanya.
• Injin Daidaito: Bayan ƙera da kuma gyaran zafi, duk muhimman saman da suka haɗa da ramin hawa, ramukan ƙugiya, diamita na matukin jirgi, da bayanan haƙori—ana gama su ta amfani da injin CNC (Computer Numerical Control). Wannan yana tabbatar da bin ƙa'idodin jure girma da daidaiton geometric don dacewa da aiki da kyau.

4. Dacewa da Aikace-aikace

Sunan "SY600/SY650" ya tabbatar da musayar kai tsaye tsakanin waɗannan manyan samfuran SANY masu haƙa rami guda biyu. Wannan jituwa ta ginu ne bisa tsarin tuƙi na ƙarshe da aka raba da kuma ƙayyadaddun abubuwan hawa a ƙarƙashin motar, yana sauƙaƙa kayan aiki ga masu kayan aiki da cibiyoyin sabis waɗanda ke gudanar da gaurayen waɗannan samfuran.

5. Binciken Yanayin Muhimmanci da Rashin Nasara

A matsayin kayan sawa, rayuwar sprocket ɗin tana da alaƙa kai tsaye da yanayin sarkar hanya. Sarkar hanya da ta lalace (tare da ƙananan bushings) ba za ta sake haɗa haƙoran sprocket daidai ba, wanda ke haifar da yanayin da aka sani da "loda maki." Wannan yana hanzarta lalacewar haƙoran sprocket, wanda ke haifar da yanayin ƙugiya ko "fitar shark" wanda ke ƙara hanzarta lalata tsarin ƙarƙashin motar gaba ɗaya. Saboda haka, maye gurbin haɗar sprocket akan lokaci tare da duba sarkar hanya yana da mahimmanci don hana lalacewa mai tsada ga tuƙin ƙarshe.

Kammalawa

Tsarin Sprocket na SANY SSY005661438 Drive Wheel/Final Drive Sprocket wani bangare ne mai inganci, mai matukar muhimmanci ga aiki. Tsarin sa mai karfi wanda aka ƙera daga karfe mai karfin gaske kuma aka yi masa gyaran zafi da kuma sarrafa shi, an ƙera shi ne don samar da dorewa mai yawa, ingancin watsa wutar lantarki, da kuma tsawon rai a karkashin yanayin aiki mafi wahala. Aiwatar da shi yadda ya kamata akan samfuran SANY SY600 da SY650 masu jituwa yana tabbatar da ingantaccen aikin injin da yawan aiki, wanda hakan ya sanya shi muhimmin bangare don kiyaye ingancin tsarin drivetrain na mai haƙa.