SANY SSY009115264 SY750 Track Bottom Roller Assembly-Mai ɗaukar nauyi na crawler excavator productioned parts undercarriage-HELI(cqctrack)

1. Gano Sassan da Ma'anar Aiki

Taro na Ƙasa na Waƙa (Lambar Sashi na OEM:SSY009115264) babban sashi ne mai ɗaukar kaya a cikin tsarin ƙasan layin haƙar ma'adinai mai nauyi na SANY SY750. An ƙera shi ta HELI (CQCTRACK) a matsayin haɗuwa mai daidaitawa da aka ƙera daidai, wannan ɓangaren - wanda kuma aka sani da na'urar naɗa ƙasa ko na'urar naɗa hanya - an ɗora shi kai tsaye a kan firam ɗin layin kuma yana samar da babban haɗin hulɗa tsakanin babban nauyin injin da sarkar layin. Babban aikinsa shine tallafawa dukkan nauyin injin yayin da yake sauƙaƙa motsi mai santsi a cikin ƙasa mafi wahala.

2. Babban Bukatun Aiki da Aiwatarwa

Ga injin da ke da sikelin SY750 (~ tan 75-85), na'urar da ke ƙasa tana aiki a ƙarƙashin yanayi mai tsauri, wanda ke buƙatar injiniya mai ban mamaki:

• Babban Bearing na Load: Yana tallafawa kai tsaye nauyin mai haƙa rami mai motsi da tsayayye, yana aika ƙarfin amsawar ƙasa sama ta cikin firam ɗin hanya. Dole ne ya jure wa manyan lodin radial yayin haƙa rami, ɗagawa, da tafiya.
• Jagora da Kwanciyar Hankali a Sarkar Layi: Yana samar da hanya mai tauri da ci gaba ga haɗa hanyoyin haɗin sarkar layi da bushings don tafiya a kai, yana kiyaye kwanciyar hankali a gefe da kuma hana karkacewa a ƙarƙashin matsin lamba mai yawa a gefe.
• Rage Girgiza da Girgiza: Yana aiki a matsayin layin farko na kariya wajen shan nauyin buguwa daga ƙasa mara daidaito, bencina na duwatsu, da sauran cikas, yana kare dukkan abin hawa na ƙarƙashin ƙasa da kuma tsarin sama daga lalacewa da girgizar ta haifar da kuma gajiyar mai aiki.
• Gudanar da Gurɓata: Tsarin ƙira da rufewa dole ne ya kawar da barbashi masu ɓarna (silica, ƙurar ƙarfe) da danshi, waɗanda sune manyan abubuwan da ke haifar da lalacewa da gazawar ɗaukar kaya da wuri a yanayin hakar ma'adinai.

3. Cikakken Bayani game da Injiniyan Tsarin Gida da Kayan Aiki

Tsarin kera HELI don wannan haɗakar yana amfani da ƙayyadaddun bayanai masu mahimmanci waɗanda aka tsara don aikace-aikacen hakar ma'adinai:

• Jikin Naɗi da Faɗi:
  • Kayan Aiki: An ƙera shi daga ƙarfe mai ƙarfe mai yawa (misali, 50B ko makamancin haka). Wannan yana ba da daidaito mafi kyau na tauri, tauri, da juriyar lalacewa.
  • Maganin Zafi: Fuskar waje da flanges suna yin tauri mai zurfi ta hanyar amfani da carburizing, sannan a yi tauri. Wannan yana haifar da saman lalacewa mai tauri sosai (HRC 58-63) mai zurfin da zai iya jure shekaru na taɓawa mai gogewa, wanda ke da tushe mai tauri da ke ɗaukar girgiza.
  • Injin: Injin CNC yana tabbatar da daidaiton daidaito, yanayin flange, da kuma daidaiton saman rufewa. Tsayin flange da kauri an tsara su ne don ɗauke da takamaiman sarkar hanya da ake amfani da ita a kan SY750.
• Tsarin Shaft & Bearing:
  • Shaft: An ƙera shi da ƙarfe mai kauri da aka kashe (42CrMo4). An yi amfani da na'urar buga bearing ɗin daidai gwargwado, kuma sau da yawa ana yi masa magani da tauri ko kuma nitriding na plasma don yaƙar tsatsa da lalacewa.
  • Tsarin Bearing: Yana amfani da bearing masu girman gaske, masu layi biyu ko bearing masu zagaye tare da ingantaccen ƙimar nauyi mai ƙarfi. An riga an ɗora su kuma an saita su don sarrafa ƙarfin ma'aunin da yawa na injin haƙa ma'adinai.
  • Shigarwa: Shaft yawanci tsari ne na flange mai matsewa ko kuma wanda aka ɗaure shi da bel, wanda aka sanya shi da kyau a cikin jikin abin nadi don hana juyawa da kuma tabbatar da cewa an canja dukkan ƙarfin juyi ta hanyar bearings.
• Fasaha Mai Ci Gaba ta Hatimi:
  • Hatimin harsashi mai matakai da yawa, wanda aka yi da harsashi iri ɗaya ne. Wannan tsarin yawanci yana haɗawa:
    1. Babban hatimin lebe mai kama da radial wanda aka yi da nitrile mai hydrogenated (HNBR) don yawan zafin jiki da juriya ga sinadarai.
    2. Hatimin fuska mai iyo na biyu ko kuma labyrinth na ƙarfe zuwa ƙarfe.
    3. Na'urar ƙwanƙwasa ta waje da leɓen ƙura don kawar da manyan tarkace.
  • An cika ramin da aka rufe da man lithium mai ƙarfi, mai kauri mai karko wanda ke ɗauke da ƙarin man shafawa mai ƙarfi (misali, molybdenum disulfide) don kariyar man shafawa mai iyaka.
• Tsarin Man Shafawa da Kulawa: Yana da kayan aiki masu nauyi don sake cikawa. Wasu ƙira na iya haɗawa da bawul ɗin rage man shafawa don hana lalacewar hatimi daga matsi mai yawa.

4. Bayanin Masana'antu: Ƙwarewar HELI (CQCTRACK)

Samar da wannan bangaren na HELI ya yi amfani da ƙwarewarsa a cikin manyan sassan da ke ƙarƙashin motar ɗaukar kaya:

• Haɗakar Tsarin Aiki a Tsaye: Cikakken iko daga zaɓin ƙarfe da kuma ƙera kayan aiki, zuwa injina, sarrafa zafi, da haɗuwa.
• Gyaran Ƙirƙira da Zafi: Yana amfani da injinan buga manyan tan don cimma ingantaccen kwararar hatsi. Tanderun da ke sarrafa carbon da kwamfuta da layukan dumama suna tabbatar da tauri mai ƙarfi da daidaito.
• Tsarin Inganci da Gwaji:
  • Takaddun Shaidar Kayan Aiki: Cikakken bin diddigin bayanai tare da rahotannin gwaji na sinadarai da na inji.
  • Gwajin da Ba Ya Lalacewa (NDT): Rini mai shiga jiki (DPI) ko kuma duba barbashi mai maganadisu (MPI) na dukkan muhimman wurare bayan an ƙirƙira da kuma ƙera su.
  • Tabbatar da Girma: Duba Injin Aunawa Mai Daidaito (CMM) na yanayin ƙarshe.
  • Gwajin Aiki: Gwajin karfin juyi da gwajin matsin lamba na hatimi bisa ga samfurin samfuri don tabbatar da ingancin taro.

5. Bayanin Aikace-aikace, Dacewa & Sabis

• Babban Aikace-aikacen Samfurin: SANY SY750 Crawler Excavator (Saitin Haƙar Ma'adinai).
• Haɗa Tsarin: An ɗora na'urori da yawa tare da flange na ƙasan firam ɗin hanya, suna tallafawa kai tsaye ƙananan igiyar sarkar hanya.
• Rayuwa da Dubawa a Wuri: Rayuwar sabis muhimmin ma'auni ne na farashi a kowace awa. Ana auna lalacewa a kan diamita na waje na abin birgima da kauri na flange. Dubawa akai-akai don ɗigon hatimi, yanayin lalacewa mara tsari, ko asarar juyawa yana da mahimmanci.
• Jagororin Sauyawa: Saboda yanayin aiki mai tsanani, galibi ana maye gurbin na'urorin juyawa na ƙasa a saiti a kowane gefe. Don ingantaccen rayuwar ƙarƙashin abin hawa da aiki, ya kamata a daidaita maye gurbinsu da yanayin lalacewa na sarkar hanya, sprocket, da idler don hana saurin lalacewa akan sabbin kayan aiki.
• Mafi kyawun Aiki: Kula da daidaiton tsayin hanya da kuma guje wa ci gaba da tafiya a kan dutse mai kaifi mai tsanani suna da mahimmanci don haɓaka tsawon rai na birgima.

6. Kammalawa

TheSANY SSY009115264 SY750 Track Bottom Roller AssemblyKamfanin HELI (CQCTRACK) wanda aka ƙera an ƙera shi ne a matsayin muhimmin sashi mai dorewa ga ɗaya daga cikin manyan injin haƙa ma'adinai a cikin ajin sa. Falsafar ƙira ta tana jaddada tsawon rayuwar sabis a ƙarƙashin yanayi mai ɗorewa, mai nauyi mai yawa, da gurɓatawa mai yawa ta hanyar amfani da kayan da aka ƙera, maganin zafi mai zurfi, tsarin ɗaukar nauyi mai ƙarfi, da kuma hatimi mai ƙarfi mai matakai da yawa. Ga manajojin kula da ma'adinai da masu kayan aiki, wannan ɓangaren yana wakiltar madadin da aka tabbatar da inganci wanda ke tallafawa buƙatun samarwa da wadatar ayyukan haƙar ma'adinai na zamani, wanda ke ba da gudummawa kai tsaye ga ƙarancin kuɗin mallakar injin haƙa ma'adinai na SANY SY750.