KOMATSU 820220032 2033000110 2033000111 2033000140 20E30K1580 22B3000010 PC80 PC90 PC100 PC120 PC130 Ƙaramin injin haƙa ƙasa mai ƙera kayan da aka samo asali daga sassan injin / CQCTRACK

Haɗawa da Na'urar Rage Mota ta Komatsu PC80-PC130 Series—Binciken Injiniyan Ƙasashen Haƙa Mota daga Heli CQCTRACK

Mai Gane Takarda: TWP-CQCT-KOMATSU-MINI-ROLLER-14
Hukumar da ta fitar da wannan aiki: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Samfuran da aka nufa: KOMATSU PC80, PC90, PC100, PC120, Masu haƙa ramin ƙananan PC130 zuwa matsakaici
Fayil ɗin Sashi:820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, 22B3000010
Nauyin Injin: Tan 1 - 13 (ya danganta da tsari da aikace-aikacen)
Ranar Bugawa: Maris 2026
Rarrabawa: Bayanin Injiniyan Fasaha / Jagorar Samun Sassan Ƙarƙashin Mota Mai Haƙa Ƙasa

1. Takaitaccen Bayani: Heli CQCTRACK a matsayin Mai Kera Tushen Ƙwararru don Ƙananan Kayan Hakowa na Ƙarƙashin Jirgin Ƙasa na KOMATSU

A cikin yanayin da ya dogara da daidaito na ayyukan haƙa ramin raƙumi na ƙananan zuwa matsakaici (aji na tan 1-13), haɗa bututun na'urar - wanda aka sanya shi azaman na'urar na'urar na'urar na'urar na'urar ko na'urar na'urar na'urar na'urar - yana wakiltar babban abin da ke ɗaukar nauyi a cikin tsarin ƙarƙashin. Wannan ɓangaren yana yin aikin da ya dace na tallafawa cikakken nauyin injin, rarraba matsin lamba na ƙasa daidai a cikin sarkar layin, jagorantar sarkar layin cikin sauƙi tare da firam ɗin ƙarƙashin, rage gogayya tsakanin hanyoyin haɗin layin da tsarin ƙarƙashin, da kuma ɗaukar girgiza daga ƙasa mara daidaituwa don haɓaka kwanciyar hankali na injin da jin daɗin mai aiki. Ga dandamali na KOMATSU PC80, PC90, PC100, PC120, da PC130 - injinan haƙa rami iri-iri da aka tura su sosai a cikin gine-ginen birane, shimfidar wuri, kayan aiki, haɓaka ababen more rayuwa, da aikace-aikacen motsi na ƙasa mai sauƙi - haɗa bututun na'urar ...

Heli Machinery (CQCTRACK) ta kafa kanta a matsayin babbar mai kera kayan aiki na asali kuma mai samar da kayan aikin ƙarƙashin motar don aikace-aikacen ƙananan injinan haƙa rami na KOMATSU. A matsayinta na mai kera kaya mai ƙwazo, CQCTRACK tana aiki a cikin tsarin HELI Group, tana ba da kayan aikin da ake buƙata, ƙarfin bincike da haɓakawa, da tsarin gudanar da inganci don kera sassan ƙarƙashin motar a duniya. Wannan takardar fasaha ta ba da cikakken aikin injiniya na KOMATSU 820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, da 22B3000010 Track Roller Assemblies, waɗanda aka ƙera musamman don dandamalin haƙa rami na PC80-PC130 da nau'ikan su.

Ta hanyar haɗa kimiyyar kayan aiki mai tsauri (ta amfani da ƙarfe masu inganci kamar ƙarfe 50Mn, 40MnB, da 35MnB), fasahar ƙirƙirar ɗumi mai daidaitacce tare da ingantaccen kwararar hatsi, ingantattun hanyoyin magance zafi waɗanda ke samun mafi kyawun yanayin tauri (surface 52-58 HRC tare da tauri core, zurfin akwati 8-12mm), tsarin rufewa mai matakai da yawa wanda aka tabbatar don juriya ga gurɓatawa, da kuma hanyoyin kera da aka tabbatar da ISO 9001: 2015, Heli CQCTRACK yana isar da haɗakar na'urori masu birgima waɗanda ke cimma daidaiton aiki tare da - kuma a cikin takamaiman ma'auni fiye da - ƙayyadaddun kayan aiki na asali.

Ga ƙwararrun masu siye, injiniyoyin gyaran jiragen ruwa, da manajojin kayan aiki waɗanda ke neman haɓaka jimillar kuɗin mallakar ƙananan jiragen haƙa na PC-series na KOMATSU waɗanda ke aiki a cikin aikace-aikacen gini da shimfidar wuri na ƙwararru, wannan takarda tana aiki a matsayin jagorar fasaha da samowa ta ƙarshe.

2. Gano Fayil ɗin Samfura da Tsarin Ma'aunin Ma'auni

Domin tabbatar da daidaiton siyayya da kuma haɗakar da ba ta da matsala cikin tsarin jigilar kaya na ƙarƙashin ƙasa, wannan cikakken tsarin tantancewa yana bayyana cikakken fayil ɗin kayan da aka rufe a ƙarƙashin wannan ƙayyadaddun bayanai.

Tebur 1: Cikakken Canja wurin Lambar Sashe da Aikace-aikacen Inji

Rarraba Kayan Aiki: Haɗa Na'urar Naɗawa ta Waƙa / Na'urar Naɗawa ta Ƙasa / Na'urar Naɗawa ta Ƙasa / Na'urar Naɗawa ta Ƙarƙashin Waƙa
Injinan da aka nufa: KOMATSU PC80, PC80-3, PC90, PC100 (duk bambance-bambancen), PC120 (duk bambance-bambancen), PC130 (duk bambance-bambancen) Ƙananan zuwa Matsakaici Masu Haƙa Raƙuman Ruwa
Nauyin Aiki: 1,000 kg - 13,000 kg (ya danganta da tsari da shekarar da aka ƙera)
Ayyukan Farko:

• Tallafa wa nauyin injin kuma rarraba kaya daidai gwargwado a cikin sarkar hanya
• Jagorar sarkar hanya cikin sauƙi tare da firam ɗin ƙarƙashin abin hawa
• Rage gogayya tsakanin hanyoyin haɗin hanya da tsarin ƙarƙashin abin hawa
• Shanye girgiza daga ƙasa mara daidaituwa, yana ƙara kwanciyar hankali da jin daɗin mai aiki
  Tsarin Flange: Akwai shi a cikin tsarin flange guda ɗaya da flange biyu dangane da matsayi da ƙayyadaddun injin
  Asalin Masana'antu: Heli Machinery Manufacturing Co., Ltd. (Alamar: CQCTRACK) – ISO 9001:2015 Takaddun Shaida
  Manufar Injiniya: An ƙera kayan maye gurbin ƙwararru don musanya na inji na 1:1 ba tare da gyara ba

2.1 Haɗa Tsarin a cikin Haɗa Jirgin Ƙasa

Ƙungiyar Na'urar Rage Motoci ba ta aiki a matsayin wani abu da aka ware ba amma tana ƙunshe da muhimmin abu mai ɗaukar kaya a cikin tsarin ɗaukar kaya mai haɗe:

• Tsarin Ƙarƙashin Mota: Ana ɗora na'urorin juyawar hanya a kan firam ɗin na'urar juyawar hanya ta hanyar maƙallan hawa shaft, waɗanda aka sanya su a ƙasan motar don tallafawa nauyin injin da kuma jagorantar sarkar hanya.
• Yanayin Aiki: Waɗannan na'urorin naɗawa suna ɗauke da cikakken nauyin aikin injin haƙa rami, suna rarraba matsin lamba mai ɗauke da ƙasa da kuma tabbatar da daidaiton injin yayin haƙa rami, ɗagawa, da ayyukan tafiya. Jikunan naɗa ƙarfe masu ƙarfi da aka ƙera da kuma sandunan ƙarfe masu ƙarfi an ƙera su ne don tallafawa cikakken nauyin injin da kuma ɗaukar nauyin tasirin da ke motsawa.
• Tsarin Flange: Dangane da matsayin da ke cikin abin hawa na ƙarƙashin, na'urorin juyawa na iya zama flange ɗaya (wanda aka ɗora a kan matsayi na waje) ko flange biyu (wanda aka ɗora a kan matsayi na ciki don samar da jagora na gefe).
• Tsarin Haɗawa: Haɗawa yana da hanyoyin haɗin da aka yi da injin daidaitacce (ƙarshen shaft tare da ramukan ƙulli) waɗanda ke ɗaure abin naɗin zuwa firam ɗin hanya don maye gurbin da aka gina bisa ga girman OEM don maye gurbin ƙulli mai sauri ta amfani da kayan aikin bita na yau da kullun.

3. Rage Gina Injiniya: Tsarin Halittar Heli CQCTRACK KOMATSU PC80-PC130 Ƙananan Hakora Masu Tasowa da Motoci Masu Tasowa

Tsawon lokacin aikin kowace na'urar haƙa rami da ke aiki a cikin ƙwararrun aikace-aikacen haƙa rami ana ƙaddara ta hanyar hulɗar haɗin gwiwa tsakanin ƙananan tsarin injiniya guda biyar masu mahimmanci: tsarin harsashin naɗa rami, ƙarfin ƙarfe na shaft, tsarin ɗaukar bearing, tsarin hatimi, da tsarin shafa mai. Injiniyoyin Heli CQCTRACK kowannensu yana da daidaito da ya dace da aikace-aikacen haƙa rami mai nauyin tan 1-13 a cikin yanayi daban-daban na aiki.

3.1 Tsarin Gilashin Nada: Ƙirƙirar Ƙarfe don Aikace-aikacen Ƙwararru

Bakin naɗin yana samar da babban ɓangaren tsarin taron, yana aika cikakken nauyin injin zuwa sarkar hanya yayin da yake tsayayya da lalacewa daga ci gaba da taɓa ƙasa da haɗa sarkar.

3.1.1 Zaɓin Kayan Aiki da Injiniyan Alloy

Heli CQCTRACK yana amfani da zaɓin kayan aiki na dabaru bisa ga buƙatun aikace-aikace, yana amfani da ƙarfe masu inganci waɗanda aka tabbatar da su a cikin buƙatun aikace-aikacen ƙarƙashin kaya:

• Babban Kayan Aiki: 50Mn ko 40MnB Manganese-Boron Alloy Karfe—an zaɓe shi don taurarewa da kuma ƙarfin tasiri mai mahimmanci ga gine-gine da aikace-aikacen shimfidar wuri. Waɗannan kayan suna cimma ƙarfin juriya da ɗaukar kaya ta hanyar sarrafa daidaici da dabarun magance zafi na musamman.
• Ƙarin Bayani: ƙarfe mai ƙarfe 35MnB wanda ke ba da ƙarfi mai ƙarfi da juriya ga lalacewa ga ƙananan aikace-aikacen injin haƙa.
• Aikin Manganese: Yana inganta tauri da ƙarfin tauri; yana tabbatar da zurfin shigar tauri yayin kashewa maimakon samar da wani sirara mai rauni a saman.
• Boron Micro-Alloying: Ko da a cikin ƙananan yawan sinadarai, boron yana aiki a matsayin mai ƙarfafa taurin kai, yana ƙara ƙarfin ƙarfe don cimma tsari mai tauri da martensitic bayan an kashe shi ba tare da haifar da karyewa ba.

Tebur na 2: Kwatanta Matsayin Kayan Aiki don Ƙananan Aikace-aikacen Na'urar Hakowa ta Bindigogi

3.1.2 Ƙirƙirar Dumi: Mafi Kyawun Hanyar Masana'antu

Hanyar masana'antu tana ƙayyade tsarin hatsi na ciki da kuma, sakamakon haka, halayen aikin na'urar da aka gama.

Gine-gine Mai Dumi/Gine-gine Mai Ƙirƙira (Heli CQCTRACK Standard):

• Tsarin aiki: Maganin ɗumi na ƙirƙira (kimanin 700-900°C) yana ƙirƙirar tsarin rarraba kwararar zare a cikin kayan ciki, yana samar da ingantaccen daidaiton hatsi.
• Injiniyan Tsarin Hatsi: Tsarin ƙera yana daidaita kwararar hatsi don bin tsarin abin naɗawa, yana ƙirƙirar tsarin hatsi mai kama da anisotropic wanda ke nuna juriyar gajiya da ƙarfin tasiri. Wannan ingantaccen kwararar hatsi yana da mahimmanci don jure wa lodin zagaye da ke tattare da ayyukan haƙa.
• Ingancin Ciki: Yana kawar da gurɓatattun abubuwa na ciki, ramuka, da ƙananan abubuwan da aka saba gani a cikin simintin; yana samar da tsari mai yawa, mai ci gaba wanda ba shi da ramuka da raguwa.
• Fa'idar Aiki: Ƙarfin tasiri mai kyau da juriya ga gajiya ga muhallin ɗaukar kaya da gogewa; matsakaicin ƙarfin ɗaukar kaya tare da kyakkyawan tasirin hana fashewa. Ana fifita na'urorin juyawa na ƙirƙira don ayyukan ɗaukar kaya masu yawa ko da a cikin ƙananan aikace-aikacen haƙa rami.

Gina Siminti (Madadin Masana'antu):

• Tsarin aiki: Karfe mai narkewa ya zuba a cikin wani abu mai kama da mold sannan ya yi ƙarfi.
• Iyakokin Tsarin: Tsarin granular, mai yuwuwar ramuka tare da yiwuwar ƙananan ramuka da kuma yanayin hatsi mara tsari.
• Iyakokin Aiki: Ƙarfin juriya mai ƙarfi; yana da sauƙin fashewa a ƙarƙashin nauyin cyclic mai ƙarfi.

Tebur na 3: Kwatanta Na'urar Bugawa ta Hanyar Ƙirƙira da ta Siminti

3.1.3 Injiniyan Lissafi na Flange

Lanƙwasa na'urorin birgima suna ba da jagora mai mahimmanci ga sarkar hanya, suna hana karkatar da hanya yayin juyawa da kuma kiyaye daidaitaccen tsarin sarkar.

• Tsarin Flange: Akwai shi a cikin tsarin flange ɗaya da flange biyu dangane da buƙatun matsayi. Takalma masu tauri da flange masu ƙarfin induction suna tsayayya da gogewa daga duwatsu, datti, da tarkace, suna tsawaita na'urar birgima da tsawon lokacin hanya.
• Daidaita Bayanan martaba: An ƙera bayanan flange don tabbatar da daidaiton haɗin gwiwa tare da takwarorin hanyoyin haɗin hanya, tabbatar da ingantaccen haɗin sarkar da rage lalacewa.
• Fuskokin Flange Masu Tauri: Gefen flange suna samun maganin taurarewa iri ɗaya kamar saman gudu don hana lalacewa daga hulɗar haɗin gefe.

3.2 Injiniyan Karfe da Shaft

Shaft ɗin da ke tsaye yana aika cikakken nauyin injin haƙa rami daga harsashin naɗa zuwa maƙallan hawa firam ɗin naɗa rami.

• Zaɓin Kayan Aiki: An ƙera shaft ɗin ne daga ƙarfe mai ƙarfi, wanda aka zaɓa saboda ƙarfinsa da juriyarsa ga gajiya. An ƙera shafts masu ƙarfi don tallafawa cikakken nauyin injin da kuma ɗaukar nauyin tasiri mai ƙarfi.
• Maganin Zafi: Ana yin maganin zafi da rage zafi don cimma ingantaccen ƙarfi da ƙarfi na tsakiya.
• Injiniyan Sama: Bayan jujjuyawar CNC, an niƙa sandar daidai gwargwado har ta kai ga kyakkyawan ƙarewar saman a duk wuraren da aka haɗa da ɗaukar kaya da hatimi don tabbatar da ingantaccen aikin hatimi da juriyar lalacewa.
• Ingantaccen Diamita: Injiniyoyin Heli CQCTRACK sun inganta diamita na shaft bisa ga lissafin nauyin KOMATSU PC80-PC130, suna tabbatar da isasshen iyaka ga aminci ga ƙananan zagayowar ayyukan haƙa rami.

3.3 Tsarin Bearing: Tsarin Juyawa na Ƙwararru

Tsarin bearing yana ba da damar jujjuya harsashin nadi mai santsi a kusa da shaft ɗin da ke tsaye a ƙarƙashin nauyin radial wanda ke da alaƙa da ayyukan haƙa rami.

• Zaɓin Nau'in Bearing: Heli CQCTRACK yana amfani da bearing masu nauyi waɗanda aka ƙera musamman don ɗaukar nauyin radial da nauyin injin da ƙarfinsa ke samarwa. Bearing na ciki suna gudana a cikin mai tare da hatimin lebe da yawa don riƙe man shafawa.
• Tseren da aka yi wa zafi: Duk tseren bearing ana ƙera su ne daga ƙarfe mai inganci don su jure wa Brinelling a ƙarƙashin nauyin buguwa, wanda ke tabbatar da kwanciyar hankali na dogon lokaci.
• Tabbatar da Ƙimar Lodi: An tabbatar da kowace tsarin bearing don jure wa lodin da ke tsaye da na motsi da injin haƙa mai nauyin tan 1-13 ke samarwa yayin haƙa, ɗagawa, tafiya, da kuma ayyukan lilo.
• Inganta Tsabtace Cikin Gida: Ana zaɓar bearings tare da ikon sarrafa shi don dacewa da faɗaɗa zafi yayin aiki akai-akai yayin da ake kiyaye rarraba kaya yadda ya kamata.

3.4 Tsarin Hatimi: Ingantaccen Tsarin Haɗi na Tribological don Muhalli Masu Gurɓata

Bayanan masana'antu sun nuna cewa gazawar da ke ƙarƙashin jirgin ruwa da wuri sau da yawa yakan samo asali ne daga shigar gurɓataccen abu wanda ke haifar da gazawar ɗaukar kaya - yanayin gazawa da ke hanzarta a cikin gine-gine da shimfidar wuri. Ingancin hatimi kai tsaye yana nuna tsawon rayuwar dukkan kayan aikin nadi. Heli CQCTRACK yana magance wannan yanayin gazawa ta hanyar tsarin hatimi mai matakai da yawa wanda aka tabbatar don juriya ga gurɓatawa.

3.4.1 Tsarin Hatimi Mai Zane-zane Da Yawa

Injiniyoyin Heli CQCTRACK suna amfani da tsarin hatimin mallaka wanda aka tsara don tsawon rai da cikakken aiki a ƙarƙashin kowane yanayi na aiki:

• Tsarin Cike da Mai, Mai Rufewa: Ana amfani da bearings na ciki a cikin mai tare da hatimin lebe da yawa don riƙe man shafawa da kuma hana ƙura, laka, da ruwa fita na tsawon lokaci.
• Tsarin Hatimin Shawagi: Tsarin hatimin mazugi mai mazugi biyu da man shafawa na tsawon rai yana sa abin birgewa na hanya ya sami tsawon rai da kuma cikakken aiki a ƙarƙashin kowane yanayi na aiki.
• Ba a Rage Gurɓatawa: An ƙera hatimin lebe masu yawa don cire gurɓatattun abubuwa (silica, laka, ƙura) daga ɗakin ɗaukar kaya.

3.4.2 Injiniyan Kayan Hatimi

• Kayan Aiki na yau da kullun: Robar Nitrile (NBR) tana ba da kyakkyawan juriya ga mai da kuma juriya ga zafin jiki mai yawa.
• Yanayin Zafin Aiki: Ya dace da yanayi daban-daban na yanayi daga -20°C zuwa +110°C.

3.4.3 Gwajin Ingancin Hatimi

Kowace taron birgima na Heli CQCTRACK tana fuskantar ingantaccen ingancin hatimi don tabbatar da ingantaccen aikin hatimi.

3.5 Injiniyan Man Shafawa

• Nau'in Man Shafawa: An ƙera shi azaman na'urori masu rufewa waɗanda ba su da gyara - babu buƙatar shafa man shafawa kowace rana, sai dai duba ido lokaci-lokaci a matsayin wani ɓangare na duba ƙarƙashin motarka. Waɗannan na'urorin an rufe su kuma an riga an shafa musu man shafawa a masana'anta har tsawon rayuwar na'urar.
• Nau'in Mai: Cike da masana'anta da mai mai inganci, mai karko wanda ke tabbatar da cewa ana shafa mai akai-akai a tsawon rayuwar sabis.
• Zagayen Mai: Tsarin da aka cika da mai yana inganta shafa mai mai kyau ga dukkan saman da ke ɗauke da mai, yana tabbatar da kariya mai kyau.

3.6 Injiniyan Haɗawa

Mahadar da ke haɗa na'urorin (ƙarshen shaft) suna ba da muhimmiyar haɗi zuwa firam ɗin na'urar haƙa ramin.

• Tsarin Haɗawa: Fuskokin hawa da aka yi da injina daidai suna tabbatar da daidaiton da ya dace da firam ɗin hanya don maye gurbin da ya dace kai tsaye.
• Daidaiton Ramin Bolt: Ana haƙa ramukan hawa daidai gwargwadon jurewar tsakiya-zuwa-tsakiya, don tabbatar da rarraba kaya daidai.
• Faɗin Fuskar: An kiyaye shi cikin juriya mai tsauri don tabbatar da wurin zama mai kyau a kan firam ɗin hanya.
• Tsarin Rikewa: An tsare shi da ƙusoshin riƙewa kamar yadda aka ƙayyade ta hanyar tsarin injin.

4. Injiniyan Tsarin Masana'antu na Ƙwararru

Heli CQCTRACK tana kula da haɗakar tsaye a cikin sarkar darajar masana'antu, tana kawar da bambancin da aka gabatar ta hanyar ƙananan kwangiloli da kuma tabbatar da daidaiton fitarwa mai inganci wanda ya dace da aikace-aikacen ƙananan injin haƙa rami na KOMATSU PC80-PC130.

4.1 Tabbatar da Ƙarfe da Dubawa Mai Zuwa

• Binciken Spectrochemical: Ana yin nazarin ƙarfe masu shigowa ta hanyar spectrochemical don tabbatar da ainihin sinadaran da ke cikinsa—tabbatar da bin ƙa'idodin da ke cikin carbon, manganese, da boron waɗanda ke da mahimmanci don taurarewa.
• Gwajin Ultrasonic: Ana yin gwajin ultrasonic don gano duk wani gurɓataccen abu, abubuwan da suka haɗa, ko rashin daidaituwa wanda zai iya lalata amincin tsarin.
• Tabbatar da Tsarin Hatsi: Samfuran ƙarfe daga kayan da aka ƙirƙira suna tabbatar da daidaiton kwararar hatsi.

4.2 Tsarin Ƙirƙira da Injin Daidaito

Tsarin kera yana bin tsarin aiki mai kyau tare da kayan aikin injin CNC na zamani da kayan aikin gyaran zafi.

4.2.1 Shiri na Kayan Danye

• Ana yanke sandunan ƙarfe zuwa ma'auni daidai bisa ga girman abin nadi da buƙatun nauyi.
• Ana tabbatar da gano kayan aiki tun daga matakin farko na yankewa.

4.2.2 Ƙirƙirar Dumi

• Ana dumama billets zuwa zafin jiki mai ɗumi (kimanin 700-900°C).
• Ƙirƙirar da aka rufe a ƙarƙashin matsi mai daidaito yana siffanta billet ɗin, yana ƙirƙirar tsarin rarraba kwararar zare na ciki wanda ke bin tsarin naɗi.
• Ana gyara walƙiya, kuma an duba faifan da aka ƙirƙira a gani.

4.2.3 Tsarin Maganin Zafi

Heli CQCTRACK yana amfani da tsarin gyaran zafi mai matakai biyu don cimma ingantattun kaddarorin injiniya:

Mataki na 1: Kashewa da Tafasawa (Q+T)

• Mai Sauƙi: Ana dumama jikin abin nadi zuwa yanayin zafi mai mahimmanci don canza tsarin.
• Kashewa: Sanyaya cikin sauri yana canza tsarin zuwa martensite—tsari mai tauri, mai jure lalacewa.
• Mai da hankali: Sake dumamawa da aka sarrafa yana rage damuwa ta ciki yayin da yake kiyaye ƙarfin zuciyar.

Mataki na 2: Taurarewa/Ƙarfafa Fuskar

• Zaɓin Taurare: Taurarewar induction yana haifar da wani akwati mai zurfi, mai tauri a saman gudu da gefen flange - yawanci HRC52-58 tare da zurfin 8mm-12mm.
• Sarrafawa ta Kwamfuta: Ana sa ido kan dukkan sigogi ta hanyar dijital don tabbatar da daidaiton zurfin akwati.
• Bayanan da aka Cimma: Taurin saman 52-58 HRC tare da zurfin akwatin 8-12mm.

Tebur na 4: Bayanin Tauri—Komatsu PC80-PC130 Track Roller Assembly

Dalilin Injiniya: Tsarin saman HRC na 52-58 yana ba da juriya mafi kyau ga gogewa daga sarkar hanya da tarkacen ƙasa a cikin yanayin gini. Zurfin akwatin 8-12 mm yana tabbatar da cewa yayin da saman ke lalacewa tsawon dubban sa'o'i na aiki, sabon kayan da aka fallasa yana kiyaye tauri mai yawa, yana hana "lalacewa" da wuri kuma yana tsawaita tazara na aiki.

4.2.4 Injinan CNC masu daidaito

• Injin da ba shi da ƙarfi: An ɗora fankon da aka yi wa zafi a kan cibiyoyin juyawa na CNC don yin injinan da ba su da ƙarfi na asali.
• Kammala Diamita na Waje: Juyawa daidai yana cimma juriyar diamita ta ƙarshe.
• Samar da Bayanin Flange: Ana yin amfani da geometry na Flange bisa ga takamaiman ƙayyadaddun bayanai.
• Injin Hakora: An yi amfani da injin hakowa na ciki don ɗaukar kaya da kuma wurin zama na hatimi.
• Injin Shaft: An juya shaft ɗin CNC kuma an niƙa shi zuwa girman ƙarshe tare da kammala saman da ya dace a wuraren rufewa.
• Injin Haɗawa: Ana yin injinan hawa saman hawa gwargwadon ƙarfin juriya.

4.2.5 Tsarin Tarawa

Haɗawa yana bin ƙa'idodi masu tsauri don tabbatar da sahihancin sassan:

1. Tsaftace Kayan Aiki: Ana duba dukkan sassan sosai kuma ana tsaftace su kafin a haɗa su.
2. Shigar da Bearing: Ana shigar da bearing tare da saitunan da suka dace.
3. Haɗa Hatimi: Ana haɗa zoben hatimi masu lebe da yawa yadda ya kamata; an shafa saman hatimi da mai.
4. Shigar da Shaft: Ana saka shaft ɗin tare da shafa mai mai yadda ya kamata.
5. Shigar da Murfin Ƙarshe: Ana shigar da murfi na ƙarshe tare da ƙarfin juyi mai kyau.
6. Man shafawa: Ana cika na'urar da cikakken adadin mai/man shafawa don shafa mai tsawon rai.
7. Duba Juyawa: Na'urar da aka haɗa ya kamata ta juya cikin sauƙi tare da ɗan juriya amma ba tare da tsayawa ba.

4.2.6 Tsarin Tabbatar da Inganci da Gwaji

• Duba Girma: Tabbatar da dukkan mahimman ma'auni ta amfani da kayan aikin auna daidaito.
• Gwajin Tauri: Gwajin Rockwell akan takamaiman saman.
• Gwajin Ingancin Hatimi: Kowane na'urar da aka haɗa ana gwada ta don tabbatar da ingantaccen aikin hatimi.
• Gwajin Gudun: Gwajin juyawa mai kwaikwayon don tabbatar da aiki da kuma aiki mai santsi.

4.2.7 Maganin Fuskar Sama da Shafi

• Kammala fenti: Amfani da tsarin fenti mai jure tsatsa don kare saman.
• Zaɓuɓɓukan Launi: Baƙi ko rawaya na yau da kullun, ana iya gyara su bisa ga buƙatun abokin ciniki.

4.2.8 Marufi

• Marufin Fitarwa: Ana sanya dukkan kayayyakin cikin aminci ta amfani da kwalaye masu inganci na fitarwa, akwatunan katako masu ƙarfi, ko marufin da aka yi wa fenti don tabbatar da kariya mafi girma yayin jigilar kaya.

5. Injiniyan da aka ƙayyade musamman don injinan haƙa rami na KOMATSU PC80, PC90, PC100, PC120, da PC130

5.1 Bayanin Tsarin Tsarin Komatsu na PC

Injinan haƙa rami na KOMATSU PC80-PC130 suna wakiltar dandamali masu yawa zuwa matsakaici waɗanda aka yi amfani da su sosai wajen gini, shimfidar wuri, da aikace-aikacen kayayyakin more rayuwa.

Jerin PC80:

• Nauyin Aiki: Kimanin tan 1-2 (PC80-3)
• Aikace-aikace: Ƙananan gine-gine, shimfidar wuri, kayan aiki

Jerin PC90:

• Nauyin Aiki: Kimanin tan 8-9
• Aikace-aikace: Gine-gine na gabaɗaya, kayan aiki

Jerin PC100:

• Nauyin Aiki: Kimanin tan 10-11 (PC100-1/2/3/5/6)
• Aikace-aikace: Gine-gine, kayayyakin more rayuwa, kayan aiki

Jerin PC120:

• Nauyin Aiki: Kimanin tan 12-13 (PC120-1/2/3/5/6)
• Aikace-aikace: Gine-gine masu nauyi, kayayyakin more rayuwa

Jerin PC130:

• Nauyin Aiki: Kimanin tan 13 (PC130-5/6/7/8)
• Aikace-aikace: Gine-gine masu nauyi, kayayyakin more rayuwa, ma'ajiyar ƙasa mai sauƙi

5.2 La'akari da Injiniya na Musamman akan Lambar Sashe

Tebur na 5: Siffofin Injiniya na Musamman na Aikace-aikace ta Lambar Sashe

5.3 Bukatun Tabbatar da Daidaituwa

Kafin yin oda, tabbatar da sigogin injin masu zuwa don tabbatar da zaɓin abin nadi daidai:

• Lambar Serial ta Inji (don ainihin shekarar samfuri da tsari)
• Nau'in ƙarƙashin motar da matsayin abin naɗawa (buƙatun flange ɗaya ko flange biyu)
• Faɗin takalma da kuma filin sarkar
• Lambar ɓangaren da ya gabata (idan akwai don yin nuni ga juna)

Mai samar da kayayyaki masu inganci zai yi amfani da wannan bayanin don neman wurin da ya dace na na'urar birgima da kuma tabbatar da dacewa da kyau.

6. Binciken Yanayin Rashin Nasara da Haɗakar Kulawa ta Ƙwararru

Fahimtar hanyoyin da ke haifar da gazawa a cikin ƙananan aikace-aikacen haƙa rami yana tabbatar da zaɓin injiniyan da aka yi a cikin abubuwan Heli CQCTRACK kuma yana ba da taswirar hanya don kulawa mai aiki.

6.1 Alamomin Yaduwa da Aka Fi Sani

A cewar wallafe-wallafen fasaha na masana'antu, waɗannan alamun suna nuna cewa taron abin birgima yana buƙatar dubawa ko maye gurbinsa:

1. Rashin daidaituwa a saman abin nadi - Yana nuna rashin daidaituwar lodi ko rashin daidaito
2. Yawan wasa ko girgiza - Yana nuna lalacewar kayan aiki ko matsalolin sharewa na ciki
3. Zubar da mai - Yana nuna gazawar hatimi da shigar gurɓata
4. Sautin niƙa ko ƙara - Yana nufin rashin isasshen man shafawa ko lalacewar ɗaukar kaya
5. Hayaniya ko girgizar hanya mai yawa - Yana nuna yiwuwar gazawar na'urar juyawa
6. Juyawar na'urar da aka kama ko kuma ta yi ƙarfi - Na'urar da aka kama za ta yi laushi sosai kuma za ta haifar da saurin lalacewa a sarkar hanya

6.2 Binciken Yanayin Rashin Nasara na Farko

Tebur na 6: Binciken Yanayin Rashin Nasara da Matakan Kariya daga Injiniyan Heli CQCTRACK

6.3 Shawarwari kan Ayyukan Kulawa na Ƙwararru

Domin haɓaka tsawon rayuwar kayan haɗin birgima na Heli CQCTRACK a cikin aikace-aikacen KOMATSU PC80-PC130, ana ba da shawarar waɗannan ayyukan kulawa:

6.3.1 Yarjejeniyar Dubawa ta Kullum

• Tazarar Dubawa: Duba na'urorin juyawa a tazara ta sa'o'i 250 a matsayin wani ɓangare na duba ƙarƙashin abin hawa akai-akai. Ana buƙatar duba gani lokaci-lokaci kawai ga waɗannan na'urorin da ba su da gyara.
• Dubawar Gani na Kullum: Dubawar da ake yi a kowace rana ya kamata ya haɗa da duba ko ba a juyawa ba, zubar da mai (yana nuna rashin daidaiton hatimi), da kuma lalacewar flange mara kyau.
• Ma'aunin Yankewa: Auna tsayin flange da diamita na birgima akai-akai bisa ga iyakokin sabis yana da mahimmanci.
• Duba Juyawa: Tabbatar cewa duk na'urorin juyawa suna juyawa cikin 'yanci - na'urar da aka kama za ta lalace a bayyane kuma tana haifar da saurin lalacewa a sarkar hanya.

6.3.2 Tsarin Ganewa

• Duba Gani: Duba ko akwai lalacewa mara daidaito a saman abin nadi, wanda hakan na iya nuna rashin ɗorawa ko rashin daidaito.
• Gano Zubewar Mai: Duba ko man ya zube, wanda ke nuna gazawar hatimin.
• Duba Ji: Saurari ƙarar niƙa ko ƙara yayin aiki, wanda zai iya nuna rashin isasshen man shafawa ko lalacewar ɗagawa.
• Tabbatar da Wasan: Duba ko akwai wasa ko girgiza da yawa, wanda ke nuna cewa bearing yana lalacewa.

6.3.3 Kulawa da Rigakafi

• Gudanar da Tashin Hankali: Kula da Tashin Hankali bisa ga ƙa'idodin masana'antar KOMATSU. Tashin Hankali mai kyau yana taimakawa rage lalacewa a ƙarƙashin abin hawa, rage girgiza, da inganta daidaiton injin a kan ƙasa mai rauni.
• Tsarin Tsafta: A riƙa tsaftace tarkace da laka a ƙarƙashin abin hawa akai-akai don hana lalacewar hatimi cikin sauri.
• Duba Daidaito: A tabbatar da daidaiton na'urar a lokaci-lokaci tare da firam ɗin hanya. Idan na'urorin sun nuna rashin daidaiton lanƙwasa, wannan yana nuna rashin daidaiton da ke buƙatar bincike.

6.3.4 Jagororin Sauyawa na Tsari

• Sauyawa a cikin Saiti: Don ingantaccen aikin ɗaukar kaya a ƙarƙashin kaya, maye gurbin na'urorin juyawa da suka lalace a cikin saitin da aka daidaita a gefe ɗaya don daidaita rarraba kaya.
• Sauyawar Aiki Mai Daidaitawa: Kimanta lalacewar na'urar tare da sarkar hanya, sprocket, da yanayin rashin aiki.
• Maƙallin Sauyawa: Sauya na'urori masu juyawa idan alamun lalacewa suka nuna cewa zurfin akwatin ya taurare ko kuma lokacin da diamita/lalacewar flange ya wuce iyakokin sabis.

7. Takaitaccen Bayani na Fasaha—Komatsu PC80-PC130 Track Roller Assemblies

Tebur na 7: Takaitaccen Bayani na Fasaha—Heli CQCTRACK KOMATSU PC80-PC130 Track Rollers

8. Tallafin Samawa da Kayayyakin Aiki Mai Tsada

Heli CQCTRACK yana tallafawa ayyukan sayayya na duniya tare da cikakkun damar jigilar kayayyaki waɗanda aka tsara don jadawalin ayyukan kayan aiki masu wahala:

• Gano Masana'anta: CQCTRACK tana aiki a matsayin mai ƙera kayan ƙarƙashin motar tare da mai da hankali na musamman kan sassan ƙarƙashin motar don masu haƙa da bulldozers.
• Shawarar Darajar: Nemo kayan aiki kai tsaye daga masana'anta kamar CQCTRACK yana ba da madadin da ya dogara da ƙima ga ainihin sassan OEM, yana haɗa farashin kai tsaye daga masana'anta tare da injiniyan da aka tsara don jure yanayi mai wahala.
• Takardun Fitarwa: Cikakken takardun kuɗi na kasuwanci, jerin kayan tattarawa, takaddun shaida na asali, da rahotannin gwaji na kayan da aka bayar tare da kowane jigilar kaya.
• Zaɓuɓɓukan jigilar kaya masu sassauƙa:
  • Jiragen ruwa na ƙasa da ƙasa (FCL/LCL) don jigilar kaya mai yawa mai araha
  • Jigilar jiragen sama don cika oda cikin gaggawa
  • Mai aika saƙo na gaggawa (DHL, FedEx, UPS) don samfuri ko umarni na gaggawa na ƙaramin girma
• Tashar Jiragen Ruwa: Xiamen, China (babban birni) tare da damar yin amfani da wasu manyan tashoshin jiragen ruwa bisa ga buƙatun abokin ciniki
• Lokacin Gabatarwa: Umarnin samarwa na yau da kullun: Kwanakin aiki 20-30; kayan ajiya: Kwanaki 7-10 don jigilar kaya cikin sauri
• Mafi ƙarancin Oda: MOQ mai sassauƙa wanda ke ɗaukar umarnin gwaji da kuma siyan kaya mai yawa na matakin jiragen ruwa
• Sharuɗɗan Biyan Kuɗi: Tsarin T/T (Canja wurin Telegraphic); L/C (Wasikar Bashi) yana samuwa ga manyan kwangiloli

9. Kammalawa: Heli CQCTRACK a matsayin Mai ƙera Tushen Ƙwararru don Kayan Aikin Ƙarƙashin KoMATSU PC80-PC130

Falsafar ƙera Heli CQCTRACK don KOMATSU 820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, da 22B3000010 Track Roller Assemblies tana wakiltar ci gaba mai mahimmanci a cikin fasahar ƙananan haƙa rami a ƙarƙashin motar. Ta hanyar zaɓin kayan aiki mai tsauri (ta amfani da ƙarfe mai girman 50Mn/40MnB/35MnB), daidaitaccen ƙera ɗumi tare da daidaita kwararar hatsi, ingantattun ka'idojin maganin zafi na induction waɗanda suka sami mafi kyawun taurin saman 52-58 HRC tare da zurfin akwati na 8-12 mm, tsarin hatimin lebe da yawa waɗanda aka tabbatar don juriya ga gurɓatawa, da kuma hanyoyin masana'antu da aka tabbatar da ISO 9001: 2015, Heli CQCTRACK yana ba da haɗin abubuwan birgima waɗanda suka cimma kuma suka wuce ƙa'idodin aikin OEM don aikace-aikacen ƙananan injin haƙa rami na KOMATSU PC80, PC90, PC100, PC120, da PC130.

Ga manajan kayan aiki ko ƙwararre kan siyayya wanda ke kula da jiragen haƙa rami na PC-series na KOMATSU waɗanda ke aiki a cikin gine-gine, shimfidar wuri, kayayyakin more rayuwa, da aikace-aikacen wutar lantarki, ƙimar da aka bayar a bayyane take: saka hannun jari aHeli CQCTRACKKayan aikin na'urar motsa jiki na ƙwararru suna nufin saka hannun jari a cikin mafi girman wadatar injin, rage lokacin hutun da ba a tsara ba, tsawaita rayuwar kayan aiki a cikin yanayi daban-daban na aiki, da kuma ingantaccen farashin mallakar da ake iya faɗi.

Waɗannan ba sassa ne na maye gurbin gabaɗaya ba—mafita ne da aka ƙera ta hanyar ƙwararrun masana'antu waɗanda aka tabbatar ta hanyar ingantattun hanyoyin kera kayayyaki, waɗanda aka tallafa musu da cikakken bin diddigin kayan aiki, kuma an tsara su tun daga tushe don biyan buƙatun gine-gine na duniya da aikace-aikacen hawa ƙasa inda amincin sassan yake da mahimmanci.

10. Nassoshi da Albarkatun Injiniya

Don ƙarin bayani game da fasaha, tallafin injiniyan aikace-aikace, ko don tattauna buƙatun OEM/ODM na ƙwararru:

• Shawarwari kan Injiniya: Injiniyoyin aikace-aikacen Heli CQCTRACK suna nan don tattauna takamaiman zagayowar aiki da kuma ba da shawarar ƙayyadaddun kayan aiki mafi kyau.
• Zane-zanen Fasaha: Cikakken samfuran CAD na 2D da 3D suna samuwa akan buƙata don tabbatar da injiniya.
• Littattafan Shigarwa: Cikakken umarnin shigarwa da suka dace da tsarin aikin KOMATSU da ake samu tare da kowace jigilar kaya.
• Takaddun Shaida na Kayan Aiki: Rahoton gwajin injin niƙa da takardar shaidar maganin zafi suna samuwa ga kowane rukunin samarwa.
• Tallafin Daidaitawa: Ana iya tabbatar da zane ko lambar serial don tabbatar da daidaito. Mai samar da kayayyaki mai kyau zai sami jadawalin dacewa kuma zai iya yin amfani da samfuran injina daban-daban.

Don takamaiman bayanai na fasaha, tambayoyin OEM/ODM na ƙwararru, farashi, ko don yin oda:

Kamfanin Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
ISO 9001:2015 An Tabbatar • Ƙaramin Mai Haƙa Kayayyakin Ƙarƙashin Mota Mai Haƙa Kaya Mai Kaya • Mai Kaya Na Duniya Tun 2002
Tuntuɓi: Jack (Daraktan Tallace-tallace na Ƙasashen Duniya)
Yanar gizo:www.cqctrack.com
Jerin Samfura: Haɗaɗɗun Na'urorin Rage Motsi, Na'urorin Rage Motsi, Na'urorin Rage Motsi na Gaba, Na'urorin Rage Motsi, Sarƙoƙin Rage Motsi, da Cikakken Tsarin Karkashin Mota don Masu Rage Motsi da Masu Rage Motsi daga 0.8T zuwa 300T

An tanadar da wannan takardar fasaha don aikin injiniya da kuma nassoshi kan siya. Bayanan da aka ƙayyade na iya canzawa saboda ci gaba da inganta samfura don aikace-aikacen ƙwararru. Duk sunayen samfura da lambobin sassan ana ambaton su ne kawai don dalilai na giciye; Heli CQCTRACK ƙwararren mai ƙera kaya ne mai zaman kansa wanda ya ƙware a fannin kayan ƙarƙashin kaya don aikace-aikacen gini da motsa ƙasa. Kullum a tabbatar da lambar serial na injina da tsarin ƙarƙashin kaya kafin yin oda.