KOBELCO 24100N8009F2 LQ64D00011F1 72150316 SK200 SK210 Na'urar Rage Motsa Jiki ta Ƙasa ko Na'urar Rage Motsa Jiki ta Ƙasa/Haƙar Ma'adinai Ingancin kayan haƙa ƙasa na ƙarƙashin motar da CQC TRACK ya ƙera

Haɗawa da Injin Haƙar Ma'adinai na Ƙasa na KOBELCO: Dorewa Mai Kyau ga Masu Haƙa Ma'adinai na SK200 da SK210

A cikin yanayin kayan aiki masu nauyi na duniya, KOBELCO ya kafa suna mai girma ga injinan haƙa ma'adanai waɗanda ke haɗa daidaiton hydraulic da juriyar tsarin. Jerin SK200 da SK210 - waɗanda aka yi amfani da su sosai a cikin tallafin haƙar ma'adinai, ayyukan haƙar ma'adinai, haɓaka ababen more rayuwa, da gini mai nauyi - suna buƙatar abubuwan da ke ƙarƙashin abin hawa waɗanda ke iya jure wa gogewa, tasiri, da gurɓatawa akai-akai. Daga cikin waɗannan, Tsarin Na'urar Na'urar Na'urar Rage Motsi (wanda kuma ake kira na'urar ...

Wannan labarin yana ba da cikakken bincike na fasaha game da haɗakar na'urori masu motsi na ƙasa na KOBELCO, yana mai da hankali kan lambobin sassa 24100N8009F2, LQ64D00011F1, da 72150316. Yana bincika ƙayyadaddun aikin injiniyansu, dacewar aikace-aikace a cikin dandamalin SK200 da SK210, buƙatun ƙarfe don aikin ma'adinai, da kuma ƙwarewar masana'antu da aka bayar ta hanyarWAƘAR CQC.

1. Muhimmin Aikin Masu Bin Diddigin Ƙasa a Aikace-aikacen Haƙar Ma'adinai

Na'urorin juyawa na ƙasa suna aiki a cikin ɗaya daga cikin wurare mafi wahala a cikin tsarin ƙarƙashin abin hawa. Ayyukansu sun wuce tallafin kaya mai sauƙi:

• Rarraba Nauyi: Kowane na'ura mai jujjuyawa tana aika wani ɓangare na nauyin aikin injin—yawanci tan 20-22 na ajin SK200/SK210—zuwa sarkar hanya, tana tabbatar da daidaiton hulɗar ƙasa a faɗin ƙasa mai canzawa.
• Jagorar Layin Hanya: Flanges masu birgima suna kiyaye daidaiton layin layin gefe, suna hana karkatar da hanya yayin aikin juyawa a kan gangara ko ƙasa mara daidaituwa.
• Rage Girgiza: Na'urorin rollers suna shan abubuwan da ke haifar da buguwa daga duwatsu, tarkace, da kuma saman da ba su dace ba, suna kare tsarin hanya, tuƙi na ƙarshe, da kuma wurin aiki daga damuwa mai yawa.

A aikace-aikacen hakar ma'adinai da hakar ma'adinai—inda injuna ke aiki akai-akai a cikin yanayi mai wahalar gogewa da tasiri mai yawa—na'urar da ke ƙasa tana fuskantar lalacewa cikin sauri. Ingancin kayan yana da alaƙa kai tsaye da tsawon lokacin sabis na ƙarƙashin abin hawa, lokacin aiki na injin, da jimlar farashin mallaka.

2. Gano Sassan da Taswirar Aikace-aikace

Lambobin sassa uku da aka tattauna a cikin wannan labarin suna wakiltar haɗakar na'urori masu juyawa na ƙasa da aka yi amfani da su a cikin dandamalin injin haƙa rami na KOBELCO masu matsakaicin girma:

 

Lambar Sashe	Samfuran da suka dace	Nau'in Na'urar Naɗawa	Bayanan Aikace-aikace
24100N8009F2	SK200-6, SK200-8, SK200-10, SK200LC	Na'urar naɗa ƙasa mai siffar flange ɗaya	Takaddun kayan aiki na asali don jigilar kaya na ƙarƙashin ƙasa; an yi amfani da su sosai a kasuwannin duniya
LQ64D00011F1	SK210-6, SK210-8, SK210-10, SK210LC	Na'urar naɗa ƙasa mai siffar flange ɗaya	Bambancin aiki mai nauyi; kauri mai ƙarfi; ya dace da aikace-aikacen tasiri mai girma
72150316	SK200-6E, SK200-8E, SK210LC-8	Na'urar naɗa ƙasa mai siffar flange ɗaya	An sabunta tsarin rufewa; ya dace da sarƙoƙin layin aiki na tsawon lokaci

2.1 Sharuɗɗan Tsarin SK200 da SK210

Duk da cewa SK200 da SK210 suna da nau'ikan nau'ikan nauyi iri ɗaya, akwai muhimman bambance-bambance:

• Jerin SK200: Yawanci tan 19.5–21.5 na metric; an inganta shi don gine-gine gabaɗaya, aikin wutar lantarki, da kuma motsa ƙasa.
• Jerin SK210: Yawanci tan 21-23 na metric; mafi girman fitarwa na injin da kuma kayan aikin da aka ƙarfafa a ƙarƙashin karusa don ƙarin aikace-aikace kamar ɗaukar ma'adinai da haƙa duwatsu.

Ana amfani da na'urorin 24100N8009F2 da 72150316 a matsayin na'urori masu motsi don samfuran SK200, yayin da ake amfani da na'urar LQ64D00011F1 a kan injunan SK210 inda ake buƙatar ƙarin ƙarfin kaya da juriyar flange.

3. Takamaiman Injiniyanci don Aikin Ma'adinai na Mataki

3.1 Sigogi Masu Girma

Ma'aunin daidaito yana da mahimmanci don dacewa da daidaito a cikin abin hawa:

• Diamita na Naɗi: Yawanci 220–260 mm ya danganta da tsarin filin wasa
• Faɗin Flange da Tsawo: An ƙera shi don daidaita tsarin haɗin sarkar hanya na KOBELCO
• Diamita na Shaft: Ƙasa mai daidaito don dacewa da maƙallan hawa firam ɗin hanya
• Tsarin Bolt: Daidaitaccen haɗin hawa tare da ramuka biyu ko huɗu a kowane abin nadi

CQC TRACK tana amfani da duba CMM (Injin aunawa na Daidaito) don tabbatar da cewa kowane nadi ya cika jurewar girman OEM a cikin ±0.1 mm, yana tabbatar da dacewa da shigarwa ba tare da gyara ba.

3.2 Tsarin Ƙarfe Don Tsawaitawar Ƙarfe

Masu yin amfani da ma'adinai na ƙasa suna buƙatar ingantattun kayan aiki don jure wa ci gaba da abrasion da tasiri:

Karfe mai ƙera yana da matuƙar muhimmanci ga aikace-aikacen haƙar ma'adinai saboda tsarin ƙera yana kawar da gurɓatattun abubuwa na ciki kuma yana daidaita tsarin hatsi, wanda hakan ke ƙara juriya ga fara fashewa da yaɗuwa a lokacin da ake amfani da shi a zagaye.

3.3 Bayanin Maganin Zafi

Tsarin maganin zafi yana ƙayyade ikon abin nadi na tsayayya da lalacewa yayin da yake kiyaye amincin tsarin:

• Taurin Sama (Tafiya da Flanges): 52–58 HRC
• Zurfin Lamarin: 8–12 mm (ƙayyadadden matakin haƙar ma'adinai ya wuce ƙa'idodin matakin gini na yau da kullun)
• Taurin Zuciya: 28–35 HRC don shan tasiri
• Taurin Gradient: Sauyawa a hankali daga saman da ya taurare zuwa tsakiyar ductile yana hana ɓullar ruwa da kuma raguwa

Ga abin birgima na LQ64D00011F1—wanda ake amfani da shi a aikace-aikacen SK210 mai tasiri sosai—CQC TRACK yana amfani da zurfin akwati don tsawaita tsawon lokacin lalacewa a ƙarƙashin yanayi mai tsauri.

3.4 Tsarin Rufewa da Inganci

Gubar da ke shiga cikin haƙar ma'adinai ita ce babbar matsalar da ke haifar da gazawar na'urar da wuri. Yanayin haƙar ma'adinai yana fallasa ƙurar silica, laka, da ruwa a ƙarƙashin haƙar, wanda hakan ke sa ingancin hatimi ya zama mafi mahimmanci.

Na'urorin haƙar ma'adinai na ƙasa na CQC TRACK sun haɗa da:

• Fasahar Hatimin Ruwa Mai Duo-Cone: Hatimin da aka yi da fuskar ƙarfe tare da zoben da aka gama da madubi suna ba da juriya ga ƙwayoyin da ke lalata.
• Zaɓuɓɓukan Kayan Rufewa: Robar Nitrile (NBR) don yanayi na yau da kullun; fluoroelastomer (FKM) don yanayi mai zafi ko mai haɗari da sinadarai.
• Zobba masu daidaito: An ƙera su bisa ga juriya mai ƙarfi don kiyaye matsin lamba mai daidaito.

Kowace na'urar da aka haɗa tana yin gwajin matsin lamba na iska don tabbatar da sahihancin hatimi kafin jigilar kaya, wanda ke tabbatar da aikin hana zubewa a tsawon rayuwar sabis.

4. Ma'aunin Ingancin Haƙar Ma'adinai: Abin da Yake Sanya CQC TRACK Ya Banbanta

Lakabin "ingancin hakar ma'adinai" yana nufin mafi girman matakin ƙa'idodin masana'antu, ƙayyadaddun kayan aiki, da kuma kula da inganci idan aka kwatanta da daidaitattun abubuwan da aka gyara a kasuwa. Ga na'urorin juyawa na ƙasa na KOBELCO SK200 da SK210, CQC TRACK yana bin ƙa'idodi masu zuwa:

4.1 Bin Diddigin Abubuwa

Kowace rukunin ƙarfe da ake amfani da ita don yin birgima tana tare da takaddun shaidar gwajin injin niƙa (MTC) waɗanda ke tabbatar da sinadaran da halayen injin. Wannan ganowa yana tabbatar da cewa kowane birgima ya cika ko ya wuce ƙayyadaddun kayan aikin asali.

4.2 Daidaitowar Tauri

CQC TRACK tana amfani da ƙwayoyin taurarewa ta atomatik tare da sa ido kan zafin jiki na ainihin lokaci don tabbatar da zurfin akwati iri ɗaya a duk na'urorin da ke juyawa. Gwajin taurin kai - wanda aka gudanar akan samfurin da ke da mahimmanci a kididdiga daga kowane rukunin samarwa - yana tabbatar da bin ƙa'idodin matakan taurin kai.

4.3 Daidaiton Girma

Cibiyoyin injinan CNC masu nauyin robotic suna tabbatar da daidaiton girma a cikin manyan ayyukan samarwa. Ana ba da rahotannin FAI (Duba Mataki na Farko) don sabbin odar samarwa, suna rubuta duk mahimman girma da kuma tabbatar da daidaiton kayan aiki.

4.4 Gwajin Ingancin Hatimi

Ana haɗa na'urorin birgima a cikin yanayi mai tsabta don hana gurɓatawa yayin haɗa su. Kowace na'urar birgima tana yin gwajin iska mai ƙarancin ƙarfi don tabbatar da aikin hatimin da ke iyo. Ana kiyaye ƙimar ƙin yarda don zubar hatimin ƙasa da 0.5%, tare da duk wani na'ura da ta gaza a wargaza kuma a yi nazari don gyara tushen dalilin.

4.5 Gwajin da Ba Ya Lalacewa (NDT)

Ga muhimman abubuwan da ake amfani da su wajen haƙar ma'adinai, ana amfani da duba barbashi mai maganadisu (MPI) don gano fasawar saman ko ƙasa a jikin abin naɗawa da shaft. Wannan matakin yana tabbatar da cewa sassan da ba su da lahani ne kawai za su ci gaba har zuwa haɗakar ƙarshe.

5. Abubuwan da Za a Yi La'akari da su a Takaice

Jerin SK200 na 5.1 (24100N8009F2 / 72150316)

SK200 yana ɗaya daga cikin samfuran da KOBELCO ta fi amfani da su a duniya. A cikin ayyukan tallafawa haƙar ma'adinai—kamar gyaran hanya, kula da tarin kaya, da shirya wurin—na'urar 24100N8009F2 tana ba da ingantaccen aiki a ƙarƙashin ci gaba da aiki. Na'urar 72150316 tana ba da ingantaccen tsarin rufewa ga injunan da ke aiki a cikin yanayin danshi ko laka, yana tsawaita lokutan sabis da rage kulawa ba tare da jadawali ba.

Jerin SK210 na 5.2 (LQ64D00011F1)

Sau da yawa ana ƙayyade dandamalin SK210 don aikace-aikacen da suka fi nauyi, gami da ɗora ma'adanai a ma'adinai, haƙa duwatsu, da kuma yin rami a cikin ƙasa mai tauri. Na'urar LQ64D00011F1 tana da ƙarin flanges da kuma taurare mai zurfi don jure wa manyan nauyin tasirin da ke tattare da waɗannan aikace-aikacen. Ga masu aiki da jiragen ruwa da ke aiki a yanayin haƙar ma'adinai masu lalata, wannan na'urar tana wakiltar zaɓin da aka fi so don haɓaka tsawon rayuwar abin hawa a ƙarƙashin kaya.

6. Mafi kyawun Ayyuka na Shigarwa da Kulawa

Domin cimma matsakaicin tsawon rai na ayyukan da ake yi daga na'urorin KOBELCO na ƙasa, shigarwa mai kyau da kuma ci gaba da kulawa suna da mahimmanci:

6.1 Jagororin Shigarwa

• Ƙarfin Bolt: Yi amfani da sabbin ƙusoshin 10.9 ko 12.9. Ƙarfin toka zuwa ga ƙayyadaddun ƙayyadaddun masana'anta (yawanci 250–350 Nm ya danganta da girman ƙusoshin). Bi tsarin matsewa na giciye don tabbatar da rarraba kaya daidai gwargwado.
• Daidaitawa: Tabbatar cewa duk na'urorin da ke ƙasa suna daidai da firam ɗin hanya. Daidaitawa mara kyau yana haifar da lalacewar flange mara daidaituwa kuma yana ƙara haɗarin karkatar da hanya.
• Tsafta: Tsaftace saman da aka ɗora sosai kafin a saka shi domin hana tarkace shiga cikin tsari ko riƙe ƙarfin birki.

6.2 Ayyukan Kulawa

• Duba Gani: A duba na'urorin da ke jujjuyawar abubuwa akai-akai don ganin alamun zubewar mai (wanda ke nuna gazawar hatimin), lalacewar flange, ko kuma hayaniya mara daɗi yayin aiki.
• Daidaita Layuka: Sauya na'urorin juyawa na ƙasa a matsayin cikakken saiti a ɓangarorin biyu na na'urar don kiyaye daidaiton rarraba kaya. Haɗa sabbin na'urori masu juyawa da waɗanda suka lalace yana hanzarta lalacewa akan sabbin kayan aiki.
• Tashin Hankali: Kiyaye tashin Hankali bisa ga ƙa'idodin KOBELCO. Tashin Hankali fiye da kima yana ƙara nauyin abin nadi kuma yana hanzarta lalacewa; rage tashin Hankali yana ba da damar yin tazarar hanya, yana lalata abin nadi da masu aiki a layi.

7. Me yasa ake samun Tushe daga CQC TRACK?

A matsayinta na ƙwararriyar mai kera kayan haƙa ƙasa masu nauyi, CQC TRACK tana ba da fa'idodi na musamman ga masu siye na ƙasashen waje waɗanda ke neman na'urorin haƙa ƙasa na KOBELCO:

8. Kammalawa

TheKOBELCO 24100N8009F2, LQ64D00011F1, da 72150316 Track Bottom Roller Assemblies muhimman abubuwa ne don kiyaye motsi, kwanciyar hankali, da yawan aiki na masu haƙa ramin SK200 da SK210 a cikin haƙar ma'adinai da muhallin gini mai nauyi. Waɗannan masu haƙa ramin suna aiki a ƙarƙashin ci gaba da fallasa ga gogewa, tasiri, da gurɓatawa - suna buƙatar mafi girman ƙa'idodi na ingancin abu, maganin zafi, da fasahar rufewa.

Ga masu rarrabawa bayan kasuwa, masu gudanar da jiragen ruwa, da masu sake gina kayan aiki, samo waɗannan abubuwan daga masana'anta kamar CQC TRACK yana tabbatar da dorewar ma'adinan tare da daidaiton injiniya da amincin sarkar samar da kayayyaki. Ta hanyar haɗa ƙira mai zurfi, taurarewar induction, da kuma ingantaccen kula da inganci tare da ƙwarewa mai zurfi a cikin tsarin KOBELCO na ƙarƙashin kaya, CQC TRACK yana samar da na'urori masu juyawa waɗanda ke aiki tare da tsawon rai da amincin da ake buƙata don aikace-aikacen da suka fi buƙata a duniya.

A cikin kasuwar bayan fage ta duniya, zaɓar abokin tarayya mai dacewa na ƙarƙashin kaya ba wai kawai shawarar siye ba ne - saka hannun jari ne mai mahimmanci a cikin lokacin aiki, gamsuwar abokin ciniki, da kuma nasarar kasuwanci na dogon lokaci.

Bayanin Hana Amfani: An bayar da lambobin sassa da nassoshi na samfuri don dalilai na ma'ana kawai. An yi nufin su nuna dacewa da ƙayyadaddun kayan aikin asali (OEM). CQC TRACK kamfani ne mai zaman kansa wanda ke kera kayan aikin ƙarƙashin ƙasa bayan kasuwa.