HELI (CQCTRACK): Tayoyin Taya/Haɗar Tuƙin Mota na Ƙarshe na ODM don Masu Haƙa Ma'adinai na KOMATSU PC1250 (Sashe na 21N2731191)

HELI (CQCTRACK): Tayoyin Taya/Haɗar Tuƙin Tafiya ta Ƙarshe na ODM don Masu Haƙa Ma'adinai na KOMATSU PC1250 (Lambar Sashe21N2731191)

HELI (wanda aka yiwa alama da CQCTRACK), jagora a fannin samar da kayan aiki na ODM (Asalin Zane-zane) na duniya, ya ƙware a fannin injiniyanci da kuma samar da kayan aiki masu mahimmanci ga kayan aikin haƙar ma'adinai na zamani. Wannan fayil ɗin fasaha yana ba da cikakken bayani game da Final Drive Wheel / Track Sprocket Assembly ɗinmu - wani tsari mai cikakken haɗin kai, mai inganci wanda aka tsara don maye gurbin KOMATSU lamba 21N2731191 kai tsaye, mai inganci, wanda aka ƙera musamman don injin haƙa ma'adinai na KOMATSU PC1250 mai nauyi.

1. Bayanin Samfura: Haɗaɗɗen Ƙarfin Firikwensin Ƙarshe don Motsa Jiki Mai Tsanani

Haɗin Wutar Lantarki ta Ƙarshe/Sprocket shine haɗin watsa wutar lantarki a cikin injin haƙa ma'adinai. Ga injunan ajin haƙar ma'adinai kamar Komatsu PC1250, wannan ɓangaren ba wai kawai yana watsa ƙarfin juyi ba ne; dole ne ya jure wa matsananciyar damuwa ta juyawa, nauyin girgiza mai ƙarfi daga tattakewa a kan dutsen da ya fashe, da kuma lalacewar gogewa akai-akai. Rashin nasara a nan yana haifar da cikakken rashin motsi na injin da tsadar farashin gyara. Hanyar ODM ta HELI ta haɗa sprocket da hanyar haɗin drive na ƙarshe zuwa cikin haɗuwa guda ɗaya, wanda aka inganta ta hanyar aminci, wanda aka tsara don yin fice a cikin mawuyacin yanayin haƙar ma'adinai.

• Lambar Sashen OEM:KOMATSU 21N2731191.
• Injin da aka nufa: Komatsu PC1250 Mai Haƙar Ma'adinai Mai Nauyi.
• Babban Aiki: Yana aiki a matsayin kayan rage gudu na ƙarshe da kuma sprocket mai jan hankali a cikin na'ura ɗaya da aka haɗa. Yana hawa kai tsaye zuwa fitowar injin tafiya, yana canza juyawa mai sauri, ƙaramin juyi zuwa motsi mai ƙarancin gudu, mai ƙarfin juyi.
• Manufofin Injiniya na Farko:
  1. Ƙara ƙarfin lanƙwasa haƙori na Gear & juriyar cirewa a matakin ƙarshe na ragewa.
  2. Inganta Taurin Hakori da Ƙarfin Sprocket don tsayayya da lalacewa da tasirin da ke tattare da sarkar hanya.
  3. Tabbatar da cikakken sahihancin hanyar haɗin Splined ko Bolted Hub don hana damuwa ko rabuwar kai mai haɗari.
  4. Samar da Kariyar Hatimi Mai Kyau ga tsarin kayan haɗin duniya na ciki daga gurɓataccen ƙwayoyin cuta.

2. Kimiyyar Kayan Aiki & Hanyar Injiniyan ODM

Falsafar ƙirarmu tana da tsari na rigakafi, tana mai da hankali kan takamaiman yanayin gazawa da aka lura a cikin ayyukan hakar ma'adinai na aji na PC1250.

A. Takaddun Shaidar Gidauniyar Ƙarfe da Kayan Aiki:
Ana yin wannan haɗin ne daga ƙarfe guda biyu daban-daban, waɗanda aka yi amfani da su musamman don amfani:

• Jikin Kayan Aiki/Sprocket: Muna amfani da ƙarfe mai taurare kamar SAE 9310 (ko DIN 18CrNiMo7-6). An zaɓi wannan ƙarfe na nickel-chromium-molybdenum saboda ƙarfinsa na musamman (≥ 1100 MPa UTS) da kuma ƙarfinsa mai ban mamaki, wanda ke ba da damar yin akwati mai zurfi, mai tauri ba tare da lalata ductile, core mai jure gajiya ba da ake buƙata don haƙoran gear da lags na sprocket.
• Giya da Shafts na Cikin Gida: Ga waɗannan abubuwan da ke haifar da damuwa mai yawa, za mu iya amfani da ƙarfe masu narkewa a cikin injin, waɗanda aka yi da ƙarfe mai ƙarfi (misali, SAE 8620) don tabbatar da ingantaccen tsari mai tsabta wanda ba shi da abubuwan da za su iya haifar da fashewa ko fashewa.
• Duk kayan da ke shigowa an tabbatar da su da rahotannin gwajin injin kuma suna ƙarƙashin tabbatarwar hoto ta cikin gida.

B. Injin Ƙirƙira Mai Ci Gaba da Ƙarfi:
Muhimman abubuwan tsarin suna farawa ne kamar yadda aka ƙera su daidai gwargwado. Wannan tsari:

• Yana daidaita kwararar hatsi tare da tsarin haƙoran gear da kuma madaurin sprocket, yana ƙara tsawon lokacin gajiya sau 2-3 idan aka kwatanta da madadin injin da aka yi da injin-daga-barstock.
• Yana kawar da porosity na ciki & Yana inganta yawan abu, yana ƙirƙirar tsari iri ɗaya wanda zai iya jure wa lodi mai yawa ba tare da fara fashewa na ciki ba.

C. Injinan CNC da Kera Kayan Aiki Masu Daidaito:
Ana yin injinan CNC masu sassauƙa da kuma na musamman da aka ƙera da kuma waɗanda aka daidaita.

• Samar da Hakoran Gear: Ana yanke haƙoran gear na ƙarshe ta amfani da injin CNC da ke juyawa sannan a niƙa bayanan martaba don cimma daidaiton AGMA Class 11 ko mafi girma. Wannan yana tabbatar da cikakken haɗin gwiwa tare da gears na duniya, rage hayaniya, samar da zafi, da damuwa ta gida.
• Inganta Bayanin Hakori na Sprocket: Hakoran sprocket na waje ana niƙa su da ingantaccen bayanin involute da kuma ingantaccen fillet ɗin tushen. Tsarin ODM ɗinmu na iya haɗawa da yanayin haƙori mara daidaituwa don inganta sarrafa rarraba nauyi mara daidaituwa yayin haɗuwa da rabuwar hanya, tare da rage matsin lamba.
• Tsarin Cibiya da Na'urar Haɗawa: An yi amfani da na'urar haɗawa, splines (ko da'irar ƙulli mai daidaici), da saman da ke gudana da hatimi don jure wa IT6 ko fiye. Wannan yana tabbatar da cikakken daidaituwa, yana kawar da rashin daidaito, kuma yana tabbatar da haɗin gwiwa mai hana zubewa tare da gidan tuƙi na ƙarshe.

D. Maganin Zafi Mai Mataki-mataki Da Dama:
Yankuna daban-daban na taron suna fuskantar tsarin zafi na musamman.

1. Tsarin Carburizing Mai Zurfi: Duk jikin gear/sprocket yana ƙarƙashin tsarin carburizing mai zurfi wanda kwamfuta ke sarrafawa.
2. Kashe Iskar Gas Mai Matsi: Kashe iskar gas mai ƙarfi da aka sarrafa yana rage karkacewar zafi yayin da yake cimma burin da ake so na yanayin martensitic.
3. Maganin Cryogenic (Zaɓi ne don Sabis Mai Tsanani): Don matsakaicin kwanciyar hankali da juriya ga lalacewa, abubuwan haɗin na iya yin maganin cryogenic mai zurfi don canza austenite da aka riƙe zuwa martensite.
4. Tsarin rage zafi sau biyu: Tsarin rage zafi mai matakai biyu yana rage damuwa a cikin jiki kuma yana saita halayen injiniya na ƙarshe.
   • Bayanan da suka shafi sakamakon:
     • Zurfin akwati na Gear/Sprocket Hakori: 7.0 – 8.5 mm a 550 HV.
     • Taurin Sama: 60 - 64 HRC.
     • Taurin Zuciya da Tauri: 38 - 42 HRC tare da ƙimar Charpy V mai girma.

E. Haɗawa, Hatimi & Haɗin Ƙarshe:
Ana haɗa gears na ciki na duniya, bearings, da hatimin aiki mai ƙarfi a cikin ɗaki mai tsafta wanda ke da ikon sarrafa yanayi.

• Tsarin Rufewa: Muna amfani da hatimin labyrinth tare da hatimin radial mai nauyi da yawa, waɗanda aka ƙera daga robar nitrile butadiene hydrogenated (HNBR) don juriya ga zafi, abrasives, da lalacewar mai.
• Man shafawa: An cika tarukan da man kayan aiki mai ƙarfi, mai matsin lamba mai tsanani (EP) wanda aka ƙayyade don aikace-aikacen haƙar ma'adinai.

3. Tabbatar da Ingancin Ma'adinai da Tabbatar da Aiki

Kowace ƙungiya tana ƙarƙashin yarjejeniyar tabbatarwa mai ƙarfi:

1. Tsarin Geometric & Girma: Cikakken binciken CMM na 3D yana tabbatar da yanayin haƙoran gear, matakin sprocket, girman cibiya, da kuma haɗin kai.
2. Binciken Tauri da Tsarin Gine-gine: Tabbatar da zurfin akwati ta hanyar gwajin tauri da kuma gwajin ƙarfe na samfuran takardun shaida.
3. Gwajin da Ba Ya Lalacewa (NDT): 100% MPI na dukkan wurare masu mahimmanci da 100% UT na wuraren da ke da matsanancin damuwa (tushen haƙori, fillets na tsakiya).
4. Gwajin Shiga da Aiki: Kowace na'ura tana yin zagayen gudu mai nauyi akan na'urar gwaji wanda ke kwaikwayon ƙarfin aiki da saurin aiki. Wannan gwajin ya tabbatar da:
   • Aiki mai santsi da shiru.
   • Rashin zubar mai.
   • Daidaita bearing kafin kaya da kuma yawan zafin jiki.

4. Fa'idar ODM ta HELI (CQCTRACK) ga Jiragen Haƙar Ma'adinai

• Tsarin Haɗaka don Aminci: Muna ƙera hanyar haɗin sprocket da na ƙarshe a matsayin tsarin guda ɗaya, muna kawar da rashin daidaito da raunin da ake samu a cikin abubuwan da aka samo daban-daban.
• Zagayen Rayuwa Mai Hasashe a Muhalli Masu Tsabta: Haɗin ƙarfe mai inganci, taurare mai zurfi, da kuma tsarin gear/sprocket da aka inganta yana samar da tsawon rai, wanda ake iya faɗi, wanda ke rage lokacin hutu da ba a tsara ba.
• Sauyawa Kai Tsaye Tare da Ingantaccen Bayani: An ƙera shi don samun sauƙin musanyawa ba tare da wata matsala ba yayin da aka haɗa kayan aiki da haɓakawa na ƙira bisa ga bayanan filin daga aikace-aikacen haƙar ma'adinai.
• Cikakken Kula da Masana'antu a Tsaye: Daga ƙirƙira zuwa haɗawa na ƙarshe, sarrafa mu na cikin gida yana tabbatar da bin diddigin abubuwa, tsaron sarkar samar da kayayyaki, da kuma daidaiton ingancin hakar ma'adinai.

Bayanin Hana Amfani: KOMATSU, PC1250, da kuma lambar sashi 21N2731191 alamun kasuwanci ne na Komatsu Ltd. HELI (CQCTRACK) wani kamfani ne mai zaman kansa na ODM wanda ke kera kayan aikin ɗaukar kaya masu nauyi da na tuƙi. An ƙera samfuranmu bisa ga ƙirarmu ta musamman don a iya musanya su ta hanyar injiniya da aiki tare da sassan OEM da aka ambata don aikace-aikacen da aka ambata. Wannan takardar ba ta nuna alaƙa, amincewa, ko tallafi daga Komatsu Ltd.