HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assy Injin haƙa mai nauyi ƙwararre kan kera Chassis Component ƙera ƙwararre kan cqctrack (HELI) da ke zaune a quanzhou China

HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assembly by CQCTRACK (HELI): Cikakken Nazari na Fasaha na Sashen Hako Mai Nauyi

Takaitaccen Bayani: Wannan takarda ta ba da cikakken bayani game da fasahar HYUNDAI 81ND11010 Track Bottom Roller Assembly, wanda aka ƙera don injin haƙa rami na Hyundai R800LC da jerin R850. An ƙera taCQCTRACK(HELI), wani kamfani na musamman mai kera kayan aiki na ƙarƙashin kaya mai nauyi wanda ke zaune a Quanzhou, China, wannan haɗakar tana wakiltar wani muhimmin abu mai ɗaukar nauyi a cikin tsarin hanyar rarrafe. Wannan nazarin ya yi cikakken bayani game da falsafar ƙira, kimiyyar kayan aiki, ingancin masana'antu, da halayen aiki waɗanda aka tsara don yanayin aiki mai tsauri.

1. Ma'anar Sashe & Nazarin Aiki

Na'urar Rage Motsa Jiki ta Track Bottom (wanda aka fi sani da Lower Roller ko Track Roller) muhimmin sashi ne na tsarin ƙarƙashin motar da ke amfani da na'urar. Babban aikinsa shine:

• Babban Nauyin Ɗauka: Yana tallafawa jimillar nauyin injin haƙa rami, yana rarraba manyan kaya masu tsauri da tsauri daga babban firam ɗin ta hanyar sarkar hanya zuwa ƙasa.
• Jagorar Sarkar Layi: Yana takaita motsi a tsaye na sarkar layin, yana tabbatar da cewa tafiya mai dorewa, mai ƙarancin gogayya a kan layin layin.
• Rage Girgiza da Girgizawa: Yana sha da rage nauyin tasirin daga ƙasa mara daidaito, yana kare mutuncin dukkan sassan ƙarƙashin motar da kuma saman motar.

An ƙera CQCTRACK (HELI) 81ND11010 a matsayin madadin kai tsaye, wanda ya dace da aikin ɓangaren OEM, wanda aka ƙera musamman don injin haƙa rami na Hyundai R800LC da R850 mai nauyin tan 80, yana mai jaddada dorewa a aikace-aikacen da ke da tasiri mai yawa da kuma masu ɓarna.

2. Cikakkun Bayanan Fasaha & Sigogi na Injiniya

• Lambar Sashi & Daidaituwa ta OEM: 81ND11010. An tabbatar da cewa ana iya musanya kai tsaye da Hyundai R800LC-9, R800LC-9A, R850LC-9, da samfuran R850 masu jituwa.
• Siffofin Girma & Inji:
  • Diamita da Faɗin Waje: An yi shi da inganci don dawo da yanayin asali na hanya da daidaitawa.
  • Haɗawa da Bush/Bore: An ƙera shi don daidaita ƙayyadaddun hanyoyin haɗin OEM don haɗa kai ba tare da matsala ba tare da haɗa hanyoyin haɗin hanya.
  • Matsayin Nauyin Aiki Mai Tsayi: An ƙera shi don jure wa nauyin aikin injin (kimanin tan 80) tare da babban abin da ke cikin aminci, wanda galibi ya wuce 3:1 don ɗaukar nauyi mai ƙarfi.
• Tsarin Tsarin Jiki Mai Girma:
  •  Jikin Naɗi: An ƙera shi da ƙarfe mai yawan carbon, mai yawan chromium (misali, daidai da AISI 52100 ko JIS SUJ2). Fuskar waje tana fuskantar tauri mai ƙarfi har zuwa zurfin 6-8mm, wanda ke kaiwa ga tauri na 58-62 HRC don samun juriya ga lalacewa da flange.
  • Axle & Bushing: Yana da aksali mai ƙarfi da aka yi da akwatin ƙarfe mai tauri. Fuskar bearing ta ciki tana amfani da wani ƙarfe mai kauri mai lanƙwasa ko wani abu mai kama da ƙarfe mai kama da ƙarfe, wanda aka taurare har zuwa 55-60 HRC, wanda ke samar da mafi kyawun sawa tare da kayan haɗin bearings na ciki.
  • Flange Mai Haɗaka: Flange mai ƙarfi, mai sassa ɗaya da aka ƙera ko aka yi masa zafi yana da matuƙar muhimmanci ga jiki, yana hana zamewa a gefen hanya kuma an ƙera shi da kauri mai kyau don tsayayya da gajiya mai lanƙwasa.

3. Fasahar Hatimin Core da Hatimi

Wannan shine zuciyar aikin taron, inda CQCTRACK (HELI) ke amfani da ƙwarewar injiniyancinsa.

• Tsarin ɗaurin kaya:
  • Yana amfani da tsarin bearings mai layi biyu, mai tauri. Wannan ƙirar tana ba da ƙarfin ɗaukar kaya na radial da axial na musamman, juriyar daidaitawa ta ciki, da kuma daidaitaccen ikon sharewa na ciki.
  • Ana samun bearings daga masu samar da matakin farko (misali, SKF, NTN, ko daidai gwargwado) kuma an riga an saita su tare da takamaiman ƙarshen wasa (sharar axial) yayin haɗuwa, yawanci tsakanin 0.2mm da 0.5mm, don tabbatar da santsi juyawa ba tare da ɗaukar kaya ba ko wasa mai yawa.
• Tsarin Hatimin Haɗaka Mai Matakai Da Dama:
  • Babban Hatimi: Hatimi mai nauyi, mai lanƙwasa da yawa wanda aka yi da sinadarin nitrile mai hydrogenated (HNBR) ko polyurethane (PU), wanda ke jure yanayin zafi mai yawa, tsagewa, da lalacewar sinadarai daga mai datti.
  • Hatimin Na Biyu/Mai Warewa: Hatimin fuska na ƙarfe mai iyo (hatimin inji) ko zoben hatimin labyrinth na mallakar mutum. Wannan yana haifar da hanya mai tsauri da kuma shinge na biyu daga ƙananan ƙwayoyin da ke lalata (silica, ƙura).
  • Kogon Mai: An riga an cika ɗakin da aka rufe da man shafawa mai ƙarfi na molybdenum disulfide (MoS2), mai ƙarfi, mai matsin lamba mai tsanani (EP), wanda ke da ikon kiyaye mai a ƙarƙashin manyan lodi da bambancin zafin jiki.

4. Tsarin Kera HELI (CQCTRACK) da Kula da Inganci

HELI, wacce ke da hedikwata a cibiyar masana'antu ta Quanzhou, tana amfani da tsarin samarwa mai sarrafawa tsaye da tsarin QC:

1. Ƙirƙira & Kafin a yi magani: Ana ƙirƙirar blanks na birgima ta hanyar ƙera ƙura, suna gyara tsarin hatsi don samun ƙarfi sosai. Sai kuma daidaita shi don rage damuwa.
2. Injin Daidaito: Injinan injinan injinan CNC da injinan niƙa suna samun juriya mai mahimmanci (matakin IT6-IT7) don diamita na waje, rami, da saman rufewa. Ana riƙe madaidaicin daidaito a cikin 0.03mm.
3. Taurarewar Sama: Ana sarrafa gefen gefen waje da flange ta hanyar amfani da kwamfuta wajen taurarewa. Daidaitaccen tsarin kula da zafin jiki da kashewa yana tabbatar da cewa akwai akwati mai tauri, mai zurfi, mai ƙarfi da kuma ductile core.
4. Haɗawa Mai Kula da Zafin Jiki: Ana haɗa bearings, hatimi, da axle a cikin yanayi mai tsabta. Za a iya amfani da zaɓi na haɗawa da dumama jikin abin nadi don shigar da bearings don cimma cikakkiyar tsangwama ba tare da lalata ƙarfi ba.
5. Gwajin Aiki Mai Cikakke:
   • Gwajin Juyawa: Ana gwada kowane na'ura don tabbatar da santsi na juyawa a cikin takamaiman kewayon juyi, yana tabbatar da daidaiton hatimi da kuma saitin ɗaukar nauyi.
   • Gwajin Zubar da Matsi: An matsa ramin hatimi don tabbatar da ingancin tsarin hatimin daga zubewa.
   • Binciken Girma na Ƙarshe: Duba 100% na duk mahimman matakan shigarwa da hanyoyin sadarwa.

5. Jagororin Aikace-aikace & Kulawa

• Shawarar Amfani: Ya dace da haƙar ma'adinai mai tsanani, haƙar ma'adinai mai yawa, aikin harsashi mai nauyi, da gina madatsar ruwa—muhalli masu yawan gogewa, nauyin tasiri, da kuma ci gaba da aiki.
• Gargaɗin Shigarwa:
  • Koyaushe a shigar da saitin da aka daidaita a kowane gefe don tabbatar da daidaiton rarraba kaya da daidaita waƙa.
  • Tsaftace fil da kuma kawuna sosai kafin shigarwa.
  • Yi amfani da kayan aiki masu dacewa don danna abin naɗin a kan fil ɗin; a guji bugawa kai tsaye a kan hatimin ko wurin ɗaukar kaya.
• Jadawalin Kulawa na Rigakafi:
  • Kullum/Kafin a fara aiki: A duba a gani don ganin lalacewar tsarin, lalacewar flange mai tsanani, da kuma shaidar zubewar mai (babban alamar gazawar hatimi).
  • Kulawa Mai Tsari: Duk da cewa galibi ana shafa mai a jiki har tsawon rai (LFL), duba yanayin hatimin akai-akai yana da matuƙar muhimmanci a lokacin da ake yin aikin ƙarƙashin abin hawa (misali, kowace sa'a 500-1000). Ya kamata a magance gurɓataccen hatimin da ya lalace nan take.

6.Kammalawa: Shawarar Darajar CQCTRACK (HELI)

HYUNDAITaro na 81ND11010 na Tashar Na'urar Naɗa Ƙasata CQCTRACK (HELI) ta ƙunshi haɗakar daidaiton OEM da ingantaccen injiniyan aiki mai nauyi. Ta hanyar amfani da kayan aiki na zamani, fakitin ɗaukar kaya/hatimi mai ƙarfi, da kuma sarrafa masana'antu masu tsauri daga cibiyar Quanzhou, HELI tana isar da wani ɓangare wanda ke niyya ga manyan hanyoyin gazawar tsarin ɗaukar kaya masu nauyi da yawa. Wannan yana haifar da tsawaita tazara na sabis, rage jimlar farashin mallakar (TCO) ta hanyar raguwar lokacin aiki, da daidaiton aiki mai inganci tare da ko wuce ƙayyadaddun bayanai na asali. Ga manajojin jiragen ruwa da ke aiki da injin haƙa Hyundai R800LC/R850 a cikin yanayi mai wahala, wannan haɗin yana wakiltar mafita mai inganci da inganci a fasaha.

Bayanin Bayani: Wannan bayanin fasaha don dalilai na bayanai ne. Bayanan da masana'anta ke iya ingantawa za su iya samu. Koyaushe duba takardun fasaha na CQCTRACK (HELI) na hukuma da kuma littafin sabis na haƙa rami na Hyundai don hanyoyin shigarwa da kulawa. CQCTRACK (HELI) kamfani ne mai zaman kansa wanda ke kera kayan haɗin ƙarƙashin ƙasa na bayan kasuwa.