CATERPILLAR 6Y1824 CR6378 1091215 1373369 1524130 3363380 5297106 6125209 6162336 E375 E385 E390 E395 SF Track Lower Roller Assy / Mai nauyi Haƙar ma'adinai Crawler excavator chassis components source manufacturer / HELI CQCTRACK
Cikakken Bayani na Fasaha: CATERPILLAR 6Y1824 / CR6378 Jerin E375 / E385 / E390 / E395 SF Track Lower Roller (Bottom Roller) Haɗawa – Ingantaccen Haƙar Ma'adinai na ƙarƙashin kaya ta HELI CQCTRACK
1. Takaitaccen Bayani: Babban Injiniyan Hako Mai Hako Mai Nauyi
Caterpillar 6Y1824 / CR6378 Series Track Lower Roller Assembly—wanda ya ƙunshi lambobin OEM masu alaƙa da juna, gami da 1091215, 1373369, 1524130, 3363380, 5297106, 6125209, da 6162336—wani ɓangare ne mai ɗaukar nauyi mai mahimmanci wanda aka ƙera don injin haƙa ma'adinai na aji na CATERPILLAR E375, E385, E390, da E395 SF. A matsayin muhimmin sashi na tsarin ƙarƙashin motar, wannan haɗin yana tallafawa babban nauyin aiki na injuna a cikin aji na tan 65-90, yana jagorantar sarkar hanya a kan hanyar haɗuwa ta ƙasa, kuma yana ɗaukar nauyin ƙarfi da tasiri masu mahimmanci na haƙar ma'adinai a buɗe, haƙa ma'adinai, da ayyukan gini masu nauyi.
HELI - CQCTRACK, wanda ke aiki a matsayin babban mai kera kayan haɗin chassis na haƙar ma'adinai masu nauyi, yana samar da waɗannan ƙananan haɗin na'urori don cika da kuma wuce ƙayyadaddun ƙayyadaddun kayan aikin Asalin Kayan Aiki (OEM). Ta hanyar amfani da haɗin kai na masana'antu a tsaye - daga samo kayan aiki da ƙirƙirar rufaffen ƙarfe zuwa injin CNC daidaitacce da kuma maganin zafi mai zurfi - CQCTRACK yana isar da kayan aiki tare da daidaiton tsari mara misaltuwa, juriya ga lalacewa, da kuma dacewa mara matsala tare da injinan haƙar ma'adinai na jerin E375/E385/E390/E395 SF na CATERPILLAR. Wannan takarda tana ba da cikakken bayani game da falsafar injiniyan taron, aikin ƙarfe na kayan aiki, daidaiton masana'antu, da fifikon aiki, yana ƙarfafa matsayinsa a matsayin zaɓi na ƙarshe don ayyukan haƙar ma'adinai waɗanda ke buƙatar matsakaicin lokacin aiki a cikin yanayi mafi wahala.
2. Aikin Tsarin & Dabarar Aiki: Tushen Mai ɗaukar Nauyi na Masu Haƙa Ma'adinai
A cikin tsarin rufin da aka yi amfani da shi a ƙarƙashin kekunan haƙar ma'adinai na CATERPILLAR mai nauyin tan 65-90—gami da samfuran E375, E385, E390, da E395 SF—ƙananan na'urori masu naɗawa (wanda kuma ake kira na'urar naɗawa ko na'urar naɗawa ta ƙasa) suna nan a gefen ƙasan firam ɗin, suna hawa kai tsaye a kan hanyoyin haɗin sarkar hanya. Waɗannan abubuwan suna ɗauke da cikakken nauyin injin kuma suna yin manyan ayyuka uku na injiniya tare da daidaito mai tsanani:
- Babban Rarraba Nauyi da Nauyi: Nauyin ƙasan na'urorin suna tallafawa jimlar nauyin mai haƙa ramin, yana rarraba manyan kaya daga babban firam ɗin ta hanyar sarkar hanya zuwa ƙasa. Kowace na'urar na'ura dole ne ta jure wa nauyin radial wanda ke canzawa koyaushe yayin haƙa, ɗagawa, da ayyukan tafiya a cikin mahalli. Tsarin injin na'urar na'urar da aka daidaita yana hulɗa da hanyar haɗin sarkar hanya, yana tabbatar da tafiya mai ɗorewa, mai ƙarancin gogayya tare da layin dogo yayin da yake jure babban tasiri, kayan girgiza, da lalacewa daga ƙura, duwatsu, da tarkace.
- Jagorar Sarkar Layi & Rigakafin Rage Ragewa: Flanges ɗin da aka ƙera a kan kowane abin nadi suna aiki azaman layukan dogo masu ci gaba waɗanda ke haɗuwa daidai da saman ciki na hanyoyin haɗin hanya. Wannan yana ba da kyakkyawan iko na gefen sarkar hanya, yana hana ƙaura daga gefe (de-tracking) yayin juyawa ko aiki akan ƙasan ma'adinai masu gangara - muhimmin aiki don kiyaye amincin aiki da hana mummunan lokacin raguwar aiki a aikace-aikacen ma'adinai.
- Rarraba Nauyi & Daidaita Waƙoƙi: Na'urorin juyawa suna rarraba nauyin injin daidai gwargwado a cikin hanyoyin haɗin sarkar hanya da takalma, suna tabbatar da daidaiton hanya da kuma aiki cikin sauƙi a duk tsarin ƙarƙashin kaya. Wannan aikin yana da mahimmanci don rage lalacewa a kan dukkan abubuwan da ke ƙarƙashin kaya, rage juriyar birgima, da kuma kiyaye ingantaccen mai yayin ayyukan tafiya.
3. Bayanan Fasaha & Aikin Ƙarfe: Kimiyyar Haƙar Ma'adinai-Tsawon Lokaci
Tsawon rayuwar na'urar haƙa ƙasa mai nauyin tan 65-90 tana aiki ne bisa ga ilimin kayan aiki da kuma ingantaccen maganin zafi. Caterpillar E375/E385/E390/E395 SF Track Roller daga HELI-CQCTRACK yana misalta injiniyan ƙarfe na zamani don aikace-aikacen haƙar ma'adinai.
3.1 Zaɓin Kayan Aiki Mai Mahimmanci: An ƙirƙira shi don Ƙarfin Ma'adinai na Mataki
- Kayan Jikin Na'urar Na'urar Na'urar: An ƙera jikin na'urar ne daga ƙarfe mai ƙarfi, mai jure lalacewa, musamman ƙarfe mai ƙarfi 40Mn2 ko 50Mn mai ƙarfi. An zaɓi waɗannan ƙarfe masu ƙarfi na manganese-silicon saboda taurinsu na musamman da halayensu na aiki mai ƙarfi. Lokacin da aka ci gaba da yin tasiri da kuma hulɗa da birgima daga sarkar hanya a cikin mahakar ma'adinai, saman kayan yana fuskantar yawan tsarin, wanda hakan ke ƙara taurinsa da juriyarsa a fagen. Tsarin ƙera ƙarfe mai rufewa yana tabbatar da kwararar hatsi akai-akai, juriya mai ƙarfi, da ƙarfin gajiya na musamman idan aka kwatanta da abubuwan da aka yi amfani da su wajen yin siminti.
- Kayan Shaft na Naɗi (Axle): Ana yin injin ɗin aksali mai tsayi daga ƙarfe mai ƙarfi, mai kauri da kuma mai zafi, yawanci 42CrMo ko ƙarfe mai kama da chromium-molybdenum. Waɗannan ƙarfe masu tushen chromium suna ba da iyakar gajiya, ƙarfin juyawa, da juriya ga lanƙwasawa a ƙarƙashin nauyin zagaye, suna tabbatar da cewa shaft ɗin yana riƙe da daidaitaccen daidaiton geometric a tsawon rayuwarsa. An yi amfani da jerin shaft ɗin daidai gwargwado zuwa kyakkyawan ƙarewa (Ra ≤ 0.4μm) don tabbatar da ingantaccen aiki da tsawon rai na tsarin ɗaukar kaya.
3.2 Gyaran Zafi da Injiniyan Sama
Ana cimma daidaito mafi kyau tsakanin saman da ke jure wa gogewa da kuma tsakiyar da ke da tauri, mai jan hankali ta hanyar tsari mai tsari mai matakai da yawa:
- Maganin Ciki - Kashewa da Tsaftacewa (Q&T): Duk kayan aikin da aka ƙera suna fuskantar ƙwanƙwasawa da rage zafi don cimma tsari mai ƙarfi da juriya mai ƙarfi. Ana kiyaye taurin ƙwanƙwasa na yau da kullun a HRC 30-35, yana samar da madaidaicin sassauci don ɗaukar manyan abubuwan girgiza ba tare da fashewar bala'i ba, yana tabbatar da cewa kayan suna samar da ƙarfi maimakon karyewa ta hanyar filastik a ƙarƙashin tasirin.
- Maganin Lalacewa a Sama – Taurare Mai Zurfi: Fuskar da ke gudana a waje (OD) da kuma hanyoyin jagorar flange suna fuskantar taurare mai zurfi ta hanyar kwamfuta. Ga na'urorin haƙar ma'adinai na jerin E375/E385, wannan yana ƙirƙirar akwati mai ƙarfi, mai ɗaure da ƙarfe tare da zurfin 5-8mm, wanda ke samun taurin saman HRC 55-62. Wannan yana ƙirƙirar shinge mai ƙarfi da ba za a iya shiga ba daga lalacewa daga bushings na hanya da tarkacen haƙar ma'adinai yayin da yake kiyaye danshi na tsakiya.
- Injin Daidaito: Bayan maganin zafi, injin CNC mai daidaito yana cimma matakan juriya a cikin matakin IT7-IT8 akan mahimman wurare, gami da littafin jagorar bearings da kuma tafin ƙafa. Filin gudu yana cimma kyakkyawan ƙarewa na ƙasa don rage gogayya da bushings na hanya da kuma hana ƙananan walda a ƙarƙashin matsin lamba mai tsanani.
3.3 Kariyar Tsatsa
Bayan an yi amfani da zafi da injina, ana yin amfani da kayan aikin don rage damuwa da kuma shirya saman, sannan a yi amfani da kariyar tsatsa mai ƙarfi: galibi tsarin fenti mai ƙarfi na epoxy da kuma tsarin rufin polyurethane mai ɗorewa wanda aka tsara don tsayayya da tsatsa da lalata muhalli a cikin mawuyacin yanayin haƙar ma'adinai.
3.4 Daidaito da Ma'aunin Inganci na Girma
- Canjin OEM: An ƙera shi bisa ga tsarin injiniya na asali na CATERPILLAR, yana ba da garantin maye gurbin "ƙulli" kai tsaye don cikakken jerin lambobin sassan OEM—gami da6Y1824, CR6378, 1091215, 1373369, 1524130, 3363380, 5297106, 6125209, da kuma 6162336—a kan samfuran E375, E385, E390, da E395 SF ba tare da an gyara su ba.
- Ma'auni Masu Muhimmanci: Duk girman mahaɗin — diamita na shaft, tsarin hawa, faɗin gaba ɗaya, da bayanin flange — an riƙe su bisa ga juriya mai ƙarfi (matakin IT7-IT8), tare da kiyaye daidaito a cikin iyakoki masu tsauri don tabbatar da daidaiton hanya mai kyau.
4. Tsarin Halittar Jiki: Rage Gina Injin Haƙa Ma'adinai na Caterpillar
Na'urar CATERPILLAR 6Y1824 / CR6378 Series Lower Roller wani tsari ne da aka ƙera daidai gwargwado wanda ya ƙunshi ƙananan sassa da yawa masu aiki mai kyau, kowannensu an ƙera shi ne don takamaiman aiki a cikin yanayin hakar ma'adinai mai wahala.
| Bangaren | aiki | Bayanin Injiniya |
|---|---|---|
| Jikin Na'ura Mai Na'ura (Babban Harsashi/Gidaje) | Sashen juyawa wanda ke hulɗa kai tsaye da kuma jagorantar sarkar hanya, yana tallafawa babban nauyin injin. | An ƙera daga ƙarfe mai ƙarfe 40Mn2/50Mn ta hanyar ƙera manne mai rufewa; hanyar tsere mai tauri da flanges zuwa HRC 55-62 tare da zurfin akwati 5-8mm; fasalin flanges mai mannewa biyu mai daidaito don tabbatar da haɗin gwiwa mai kyau da kuma jagorar gefe ga masu haƙa ma'adinai na aji 65-90. |
| Shaft mai naɗawa (Axle) | Aksali mai ƙarfi mai tsayi wanda ke ɗaga taron zuwa maƙallan firam ɗin hanya. | Karfe mai ƙarfi mai ƙarfi 42CrMo; an kashe shi kuma an daidaita shi don ingantaccen ƙarfi; littattafan ɗaukar ƙasa daidai gwargwado don kammala madubi (Ra ≤ 0.4μm); an ƙera shi don jure wa matsanancin nauyin radial ba tare da karkacewa ba a aikace-aikacen hakar ma'adinai. |
| Tsarin Bearing | Yana sauƙaƙa juyawa mai santsi da ƙarancin gogayya na babban jikin na'urar birgima a kusa da shaft ɗin da ke tsaye yayin da yake tallafawa manyan lodin radial da matsin lamba na axial. | Yana amfani da bearings masu nauyi masu layi biyu masu kauri (ingancin mai samar da kaya na mataki ɗaya). Wannan tsari yana ba da ƙarfin ɗaukar nauyin radial na musamman (don nauyin injin) da kuma ikon sarrafa matsakaicin nauyin turawa na axial da aka samar yayin juyawa a kan gangaren ma'adinai. Daidaitaccen iko na cikin gida yana tabbatar da ingantaccen aiki a ƙarƙashin duk yanayin aiki. |
| Tsarin Hatimin Shawagi (Cibiyar Dorewa) | Mafi mahimmancin sashi don tsawon rai. Katangar da ke hana shigar gurɓatattun abubuwa masu lalata (ƙurar ma'adinai, laka, yashi, ruwa) kuma tana riƙe mai. | Haɗa hatimi mai matakai da yawa, mai kama da labyrinth: (1) Zoben ƙarfe mai kama da na ruwa ko hatimin fuska mai kama da na ƙasa don kawar da ɓarna mai yawa; (2) Hatimin lebe na nitrile na biyu (NBR) ko polyurethane (PU); (3) Hanyar labyrinth mai rikitarwa wacce ke cire gurɓatattun abubuwa daga ɗakin ɗaukar kaya. An tabbatar da ita don jure wa yanayin matsanancin aikin haƙar ma'adinai. |
| Ƙullun Ƙarshe / Masu riƙewa | Kafa kayan ciki a cikin jikin abin nadi kuma ka samar da saman da ya dace. | An yi amfani da kayan ƙarfe masu tauri; an yi musu injin daidai gwargwado don jure wa yanayin zafi; tabbatar da cewa an shigar da kayan ɗaukar kaya da kyau kuma an daidaita su. |
| Tsarin Man Shafawa | Yana tabbatar da ci gaba da shafa man shafawa na bearings ba tare da kulawa ba a ƙarƙashin matsanancin nauyi da bambancin zafin jiki. | An riga an cika shi da man lithium mai yawan danko, mai matsin lamba mai tsanani (EP), wanda aka ƙarfafa don kula da mai a ƙarƙashin manyan abubuwan girgiza da bambancin zafin jiki da aka saba gani a yanayin haƙar ma'adinai (-30°C zuwa +150°C). |
5. Fa'idar Masana'antu ta HELI - CQCTRACK: Falsafar Masana'anta
A matsayina na mai kera kayan aikin haƙar ma'adinai masu nauyi,HELI-CQCTRACKya bambanta kansa ta hanyar haɗa kai tsaye da kuma jajircewa ba tare da yin kasa a gwiwa ba ga inganci a kowane mataki na samarwa. Yana aiki a ƙarƙashin laima na kamfanoni da kayayyakin more rayuwa na HELI Group—wani kamfani na masana'antu da aka sani a duniya—CQCTRACK yana amfani da ƙwarewar masana'antu mai yawa da tsarin sarrafa inganci mai ƙarfi (yawanci ISO 9001, ISO 14001) don samar da sassan injuna na duniya.
5.1 Tsarin Sarrafa Masana'antu
- Ƙirƙirar Rufe-Mutu: Tsarin kera yana farawa da ƙera ɓoyayyen ɓoyayyen ɓoyayyen ɓoyayyen ƙarfe daga zaɓaɓɓun billets na ƙarfe, wanda aka dumama shi zuwa yanayin zafin da ya dace sannan aka samar da ɓoyayyen ɓoyayyen siffar net ta amfani da mashinan ƙera ɓoyayyen ...
- Injin CNC Mai Daidaito: Bayan an yi amfani da zafi, cibiyoyin sarrafa lambobi na kwamfuta (CNC), injunan niƙa, da cibiyoyin injina na zamani suna aiwatar da duk ayyukan juyawa, ban sha'awa, da niƙa. Ana samun juriya mai mahimmanci (matakin IT7-IT8) akai-akai, tare da inganta yanayin saman don tsawon rai na rufewa da kuma taɓa birgima a ƙarƙashin nauyi mai yawa.
- Maganin Zafi a Cikin Gida: Mallaka da kuma sarrafa layukan sarrafa zafi ta atomatik yana bawa CQCTRACK damar bin diddigin yanayin zafin lokaci da ake buƙata don sarrafa Q&T, sannan kuma injunan taurarewa masu sarrafa CNC don amfani da akwati mai jure lalacewa daidai da zurfin da aka ƙayyade (5-8mm). Wannan yana tabbatar da daidaiton ƙarfe a duk rukunin samarwa - wanda ke da mahimmanci don dorewar matakin hakar ma'adinai.
- Muhalli Mai Kula da Haɗawa: Ana sanya bearings da hatimi a cikin muhalli mai tsafta da aka tsara don hana gurɓatawa yayin haɗuwa. Ana matse na'urar da man shafawa mai kyau don tabbatar da cikakken cika ramin da wurin zama mai kyau na hatimi.
5.2 Tabbatar da Ingancin Ma'adinan Haƙar Ma'adinai
An tabbatar da matsayin "Ingancin OEM" don aikace-aikacen hakar ma'adinai ta hanyar gwaje-gwaje masu tsauri da aka wajabta wa sassan ɗaukar kaya masu nauyi:
- Daidaiton Girma: Tabbatarwa 100% ta hanyar Injinan Aunawa Masu Daidaito (CMM) don duk mahimman girma, gami da diamita na rami, girman littafin rubutu, da kuma ƙarewar gabaɗaya, yana tabbatar da cikakken musayar bayanai tare da ƙayyadaddun bayanai na CATERPILLAR.
- Tabbatar da Kayan Aiki da Tauri: Binciken Spectrochemical don tabbatar da ingancin kayan aiki; Gwajin tauri na Rockwell da Brinell akan akwati da wuraren tsakiya don tabbatar da tauri na saman (HRC 55-62) akan hanyar tsere da flanges, da kuma tabbatar da tauri na tsakiya (HRC 30-35), don tabbatar da cewa bangaren zai iya jure wa mawuyacin halin hakar ma'adinai.
- Gwajin da Ba Ya Lalacewa (NDT): Binciken ƙwayoyin halitta na maganadisu (MPI) na kayan da aka ƙera yana gano lahani a ƙarƙashin ƙasa wanda zai iya haifar da gazawar da wuri a ƙarƙashin nauyin hakar ma'adinai.
- Tabbatar da Aiki: Gwajin juyi na juyawa don tabbatar da aikin ɗaukar nauyi mai santsi da kuma aikin hatimi daidai bayan haɗawa; gwajin ƙarewa don tabbatar da aiki mai santsi a ƙarƙashin kaya.
- Cikakken Takardu: Samar da Takaddun Shaidar Kayan Aiki (takaddun shaida na injinan sarrafa kayan aiki, nazarin abubuwan da suka shafi sinadarai) da kuma Rahoton Dubawa na Ƙarshe don cikakken gano su.
5.3 Shawarar Darajar Ayyukan Haƙar Ma'adinai
Samun kayan haɗin ƙananan na'urori na CATERPILLAR E375/E385/E390/E395 SF daga CQCTRACK yana ba da ayyukan haƙar ma'adinai mafita mai inganci da inganci. Yana haɗa farashin kai tsaye daga masana'anta da injiniyanci wanda aka tsara don jure wa yanayi mai wahala da aka tsara waɗannan injinan haƙar ma'adinai na Caterpillar, yana guje wa alamun sarkar samar da kayayyaki na gargajiya yayin isar da samfurin da aka ƙera don cika ko wuce ƙa'idodin aiki da dorewa da ake buƙata don aikin masana'antu na awanni 24 a rana.
6. Binciken Yanayin Rashin Nasara & Tsarin Kula da Rigakafi
Inganta tsawon rayuwar na'urorin E375/E385 masu ƙananan na'urori a aikace-aikacen hakar ma'adinai yana buƙatar fahimtar yanayin gazawar da zai iya faruwa da kuma bin tsarin kulawa mai tsauri.
6.1 Hanyoyin Gaggawa Na Yau Da Kullum
- Rashin Hatimi & Gurɓatawa: Babban dalilin gazawar nadi da wuri a mahakar ma'adinai. Idan hatimin da ke iyo ya lalace sakamakon tasirin tarkace ko lalacewar zafi, mai da ke fita daga hatimin da goge-goge (ƙurar ma'adinai, yashi) yana shiga cikin ramin ɗaukar kaya. Wannan yana aiki azaman man niƙa, yana lalata bearings, shaft, da roll bore cikin sauri. Alamomin sun haɗa da zubar mai ko datti/laka da ke shiga yankin hatimin.
- Lalacewa/Tsaftacewa a Hanyar Raceway: Lalacewa a hankali a kan diamita na waje saboda ci gaba da gogayya da sandunan hanya a cikin yanayin haƙar ma'adinai masu lalata. Lalacewa da yawa yana rage diamita na nadi, yana canza yanayin hanya, kuma yana ƙara haɗarin lallacewa. Lalacewa da yawa ko maki a kan harsashin waje yana nuna buƙatar maye gurbin.
- Yin amfani da brinelling: Haɓaka saman hanya sakamakon nauyin buguwa da ya wuce iyakar robar kayan aiki - wanda aka saba amfani da shi a aikace-aikacen hakar ma'adinai tare da taɓa duwatsu akai-akai - wanda ke haifar da juyawa mai ƙarfi da saurin lalacewa.
- Rashin Nauyin Bearing: Sakamakon gajiya, gurɓatawa, ko rashin isasshen man shafawa. Abubuwan birgima ko tsere suna fashewa saboda lodin da ke zagaye, wanda ke haifar da ƙaruwar sharewa a ciki, yana haifar da na'urar juyawa da gudu cikin hayaniya, yana hanzarta lalacewa ta hatimi. Alamomin sun haɗa da rawar jiki ko girgiza sosai lokacin da aka yi birgima, na'urar juyawa ba ta juyawa cikin sauƙi (kama ko tauri sosai), ko kuma sautunan niƙa/ƙara marasa daɗi.
- Lalacewar Flange: Rage girman flange na jagora a hankali saboda yawan hulɗa da hanyoyin haɗin hanya. Wannan yana rage ƙarfin jagora, wanda ke haifar da haɗarin cire bin diddigi yayin ayyukan ɗora kaya a gefen ma'adinai.
- Lalacewa ta Biyu: Na'urorin da suka lalace suna haifar da saurin lalacewa a kan hanyoyin haɗin sarkar hanya da bushings, rashin daidaiton hanya da haɗarin karkatar da hanya, ƙaruwar juriyar birgima da rage ingancin mai, girgiza da hayaniya mai yawa, da lalacewar wasu abubuwan da ke ƙarƙashin abin hawa (marasa aiki, sprockets).
6.2 Shawarar Ayyukan Kulawa
- Dubawar Gani Kullum: Duba don ganin shaidar zubewar mai a kusa da cibiyar (alamar gazawar hatimi). Saurari ƙarar niƙa ko ƙarar da ba a saba gani ba yayin aiki. Duba bayanan flange da hanyoyin tsere don ganin lalacewa ko lalacewa da ake iya gani. Haɗa na'urorin birgima a cikin duba ƙarƙashin abin hawa na yau da kullun don yanayin lalacewa da hatimi.
- Gudanar da Tashin Hankali a Layin Bin Diddigi: Kula da daidaiton girgizar hanya kamar yadda aka tsara ta CATERPILLA R don jerin E375/E385. Layin bin diddigi mai yawan tauri yana cika bearings da hatimi; layin bin diddigi mai ƙarancin tauri yana haifar da sarka, wanda ke haifar da lalacewar tasiri da kuma saurin lalacewa.
- Duba Juyawa: A lokacin da ake yawo a kowace rana inda ake iya samun damar shiga lafiya, a lura da na'urorin juyawa don samun sassaucin juyawa ba tare da girgiza ko ƙaiƙayi ba. A juya na'urorin juyawa da hannu (lokacin da babu matsala) don jin ɗaurewa yana nuna damuwa game da ɗaukar kaya. A duba don jin daɗi ko rawar jiki lokacin da aka yi na'urar juyawa.
- Ma'aunin Iyakar Tufafi: A auna diamita na waje da kauri na flange lokaci-lokaci ta amfani da ma'auni masu dacewa. A maye gurbin kayan haɗin da aka haɗa lokacin da lalacewa ta kai ga iyakar da masana'anta suka ba da shawarar don hana lalacewa ga sarkar hanya mai tsada.
- Sauya a Saiti (Mafi Kyawun Aiki): Ko da yake ba koyaushe ake buƙatar hakan ba, maye gurbin duk na'urorin juyawa na ƙasa a gefe ɗaya a lokaci guda yana haɓaka daidaiton lalacewa da ingantaccen aiki/tsawon lokaci a aikace-aikacen hakar ma'adinai.
- Shigarwa ta Ƙwararru: Shigarwa mai kyau—har da madaidaicin ƙarfin juyi akan kusoshin da aka ɗora da kuma tabbatar da cewa hatimin ba su lalace ba yayin shigarwa—yana da matuƙar muhimmanci ga tsawon rayuwar na'urar. Yi amfani da lambar sashi mai kyau da aka tabbatar ta lambar Serial (S/N) ta na'ura.
- Tabbatar da S/N: Yi amfani da takamaiman Lambar Serial ta injin don nemo ainihin abin da ake buƙata na haɗa na'urar birgima, saboda bambance-bambance na iya wanzu dangane da tsari, prefix na lambar serial, ko sabuntawar masana'antu.
7. Dacewa da Faɗin Aikace-aikace
- Manyan Samfura:
- Jerin Caterpillar E365, E374, E375, E385, E390, E395 SF
- Injinan hakar ma'adinai na hydraulic masu nauyin tan 65-90
- Lambobin Sassan OEM: Sauyawa kai tsaye don cikakken jerin abubuwan da aka ambata, gami da:
- 6Y1824, CR6378, 1091215, 1373369, 1524130, 3363380, 5297106, 6125209, 6162336
- Ajin Inji: Injinan haƙa ma'adinai masu nauyi (tan 65-90).
- Garanti Mai Inganci: Ana tallafawa sassan ta hanyar garantin aiki wanda aka tabbatar da ingancin masana'antu da kuma takaddun takardu masu yawa da tsarin ingancin ISO ke buƙata, wanda ke ba da tushe na aminci ga tsawon rai don aikace-aikacen hakar ma'adinai.
- Aikace-aikace: An ƙera shi don matuƙar dorewa a cikin:
- Haƙar ma'adinai a buɗe da kuma cire nauyin da ya wuce kima
- Babban aikin haƙa ma'adinai da sarrafa ma'adinai
- Manyan ayyukan gine-gine da manyan kayayyakin more rayuwa
- Ayyukan da suka haɗa da ƙasa mai tsauri da kuma nauyin tasiri mai tsanani
- Zagaye na aiki na ci gaba da aiki awanni 24 a rana a cikin yanayi mai wahala.
8. Kammalawa: Ma'aunin Ingancin Haƙar Ma'adinai na Caterpillar
Jirgin CATERPILLAR 6Y1824 / CR6378 Series E375 / E385 / E390 / E395 SF Track Lower Roller Assembly daga HELI – CQCTRACK yana wakiltar kololuwar injiniyan haƙar ma'adinai mai nauyi a ƙarƙashin kekunan hawa. Ba wai kawai wani ɓangare ne na maye gurbin ba; jari ne mai mahimmanci a cikin lokacin aiki da kuma jimlar farashin rage mallakar jiragen ruwan haƙar ma'adinai na CATERPILLAR da ke aiki a cikin yanayi mafi wahala a duniya.
Ta hanyar haɗa ƙarfin ƙarfe mai ƙarfi (jikin da aka ƙera na 40Mn2/50Mn, shafts na 42CrMo), injinan da aka rufe, injinan CNC masu daidaito, da kuma ingantaccen kula da inganci na masana'antar tushe ta gaske da ke aiki a ƙarƙashin tsarin kula da inganci na HELI Group, CQCTRACK yana isar da sassan da ba wai kawai sun cika ƙa'idodin ƙayyadaddun haƙa ma'adinai na CATERPILLAR ba, har ma an ƙera su don su zarce su a cikin yanayi na ainihi, mai wahala. Taurare mai zurfi na induction zuwa HRC 55-62 tare da zurfin akwati na 5-8mm yana tabbatar da juriya ta musamman ga lalacewa daga goge haƙar ma'adinai, yayin da tsarin hatimin iyo mai matakai da yawa - haɗa hatimin fuska mai iyo tare da hanyoyin labyrinth da hatimin lebe - yana kare daidaiton bearings masu layi biyu masu tauri daga harin ƙurar ma'adinai, laka, da tarkace.
Zaɓar HELI-CQCTRACK yana nufin haɗin gwiwa da wani kamfani mai tushe wanda ke da ƙwarewa sosai a fannin haƙar ma'adinai mai nauyi. Yana tabbatar da cewa kowane muhimmin abu—tun daga jikin na'urar jujjuyawa ta 50Mn da aka ƙirƙira zuwa shaft mai tauri 42CrMo da bearings masu nauyi—yana aiki cikin cikakken jituwa don tallafawa manyan ƙarfin injinan haƙar ma'adinai na E375, E385, E390, da E395 SF na CATERPILLAR, yana tabbatar da cewa tsarin layin dogo ya kasance abin dogaro, inganci, da kuma mai amfani ga dubban sa'o'in aiki a cikin ma'adinai, wuraren haƙar ma'adinai, da manyan ayyukan ababen more rayuwa a duk duniya.









