CATERPILLAR 1091213 1175047 1341013 1503987 1634150 57717480 1832874 6Y2795 E330 TRACK ROLLER Ma'adinan Haƙa Ma'adinai Mai Haƙa Ƙarƙashin Mota Mai Kera Sassan Kaya / CQC TRACK

Bayanin Fasaha: CATERPILLAR 1091213 1175047 1341013 1503987 1634150 57717480 1832874 6Y2795 E330Taro na Naɗin Waƙa

Nau'in Samfura: Ma'ajiyar Haƙar Ma'adinai Mai Ƙarƙashin Kaya / Na'urar Naɗa Waƙa Mai Nauyi
Samfuran da suka dace: Caterpillar E330, 330 L, 330B L, da kuma masu haƙa rami na CAT 300 masu jituwa
Takardar Shaida: CQC (Takardar Shaida ta Inganci ta China), ISO 9001:2015
Nau'in Kaya: Mai ƙera Kayayyaki Kai Tsaye / Mai Kaya na Sauya Kayayyaki na OEM

1. Bayanin Samfura: Kashi na Aikin Jirgin Ƙasa na CAT 330 Series

Caterpillar 1091213 / 1175047 / 1341013 / 1503987 / 1634150 / 57717480 / 1832874 / 6Y2795 Track Roller Assembly yana wakiltar cikakken jerin na'urori masu nauyi na ƙasa waɗanda aka ƙera musamman don masu haƙa rami na CAT E330 Series da nau'ikan su. Waɗannan mahimman kayan aikin ƙarƙashin kaya an ƙera su ne don jure wa buƙatun aiki mai tsanani na haƙar ma'adinai, haƙa rami, da yanayin gini mai nauyi inda amincin injina ke shafar tattalin arzikin aikin kai tsaye.

A matsayin babban ɓangaren tsarin chassis na haƙa rami, haɗakar na'urar birgima ta ƙasa (wanda aka fi sani da na'urar birgima ta ƙasa ko na'urar birgima ta ƙasa) tana aiki da babban aikin rarraba nauyin aikin injin a cikin sarkar hanya yayin da take kiyaye daidaito daidai lokacin tafiya da aiki. Babban jituwa tsakanin lambobi na OEM da yawa - gami da 1091213, 1175047, 1341013, 1503987, 1634150, 57717480, 1832874, da 6Y2795 - yana nuna aikace-aikacen wannan ƙirar kayan aiki a duk faɗin tsare-tsare daban-daban na CAT 330 da shekarun samarwa.

An ƙera waɗannan na'urorin birgima bisa ƙa'idodin ingancin OEM masu tsauri kuma an ba su takardar shaida a ƙarƙashin CQC (Takaddun Shaidar Ingancin China), an ƙera su azaman maye gurbin kai tsaye waɗanda ke kiyaye musayar kashi 100% tare da kayan Caterpillar na asali yayin da suke ba da fa'idodi masu gasa a cikin ingancin sarkar samar da kayayyaki da inganci mai kyau.

2. Daidaita Tsarin Kwamfuta da Nazarin Lambobin Sashi

Cikakken bayanin lambar sassa yana nuna yadda ake amfani da waɗannan tarukan naɗa waƙoƙi a faɗin dandamalin Caterpillar 330:

Wannan jituwa mai zurfi ta hanyar amfani da na'urori masu aunawa yana tabbatar da cewa manajojin kayan aiki da ƙwararrun masu siye za su iya samo kayan maye gurbin da amincewa ba tare da haɗarin yin amfani da su ba daidai ba, ba tare da la'akari da lambar ɓangaren OEM da aka ambata a cikin bayanan kula ba.

3. Bayanin Injiniyanci da Tsarin Kayan Aiki

3.1 Gidauniyar Ƙarfe

An ƙera kayan aikin CAT E330 daga ƙarfe masu inganci, musamman waɗanda aka zaɓa saboda ikonsu na jure wa matsin lamba na lodin matsi, ƙarfin juyawa, da lalacewar gogewa waɗanda ke nuna aikace-aikacen haƙa ma'adinai.

Bayanan Kayan Aiki:

• Babban Kayan Aiki: 50Mn / 40Mn2 Babban ƙarfe mai ƙarfi
• Tsarin Masana'antu: Ƙirƙirar rufaffiyar mutu sannan kuma injin CNC mai inganci
• Tsarin Hatsi: Ingantaccen tsarin kwararar hatsi bayan yanayin damuwa na ɓangaren
• Sinadaran Sinadarai: Yawan sinadarin carbon da aka sarrafa (0.48-0.56%) tare da ƙarin manganese, chromium, da molybdenum don haɓaka taurarewa.

3.2 Sigogi na Maganin Zafi

Ƙarfin waɗannan na'urorin birgima na waƙa ya samo asali ne daga hanyoyin magance zafi masu inganci waɗanda ke ƙirƙirar waje mai jure lalacewa yayin da suke riƙe da ƙwaƙƙwaran tushe mai ƙarfi da ɗaukar girgiza:

• Taurin Sama: HRC 52-58 (Induction Taurare)
• Zurfin Lakabin Mai Tauri: Layer mai ci gaba 8 mm - 12 mm
• Taurin Zuciya: HRC 28-35 don juriya ga tasiri
• Tsarin Taurare: Taurarewar matsakaitan mita tare da daidaitaccen sarrafa zafin jiki da kuma kashewa nan take
• Tempering: Gyaran damuwa don kawar da rauni yayin riƙe tauri

3.3 Bayani dalla-dalla na girma

3.4 Fasahar Hatimi

Ingantaccen tsarin ɗaukar kaya na ciki yana da kariya ta hanyar fasahar hatimin iyo mai tasowa:

• Nau'in Hatimi: Tsarin Hatimin Duo-Con / Na Shawagi Mai Layi
• Kayan Hatimi: ƙarfe na musamman mai jure lalacewa tare da zoben roba na nitrile O
• Katangar Gurɓatawa: Yana hana shigowar laka, yashi, ruwa, da tarar gogewa
• Riƙe Man Shafawa: Yana kula da mafi kyawun man shafawa a tsawon rayuwar sabis
• Yanayin Zafin Aiki: -40°C zuwa +120°C

4. Injiniyan Aiki: Muhimmin Matsayin Masu Naɗe-Naɗen Waƙa

4.1 Babban Ayyuka

Taro na'urar jujjuyawar hanya tana yin ayyuka da yawa masu mahimmanci a cikin tsarin ɗaukar kaya na CAT 330:

1. Rarraba Nauyi: Yana aika nauyin aikin injin haƙa rami daga firam ɗin hanya zuwa sarkar hanya, yana tabbatar da cewa matsin lamba a ƙasa ya kasance cikin sigogin ƙira.
2. Jagorar Sarka: Flanges ɗin da aka yi da injin daidai suna aiki tare da hanyoyin haɗin hanya don kiyaye daidaiton daidaito da hana karkatar da hanya yayin aikin juyawa ko lokacin aiki akan ƙasa mai gangara.
3. Rage Gogayya: Ta hanyar samar da hanyar sadarwa mai juyawa tsakanin firam ɗin hanya mai tsayawa da sarkar hanyar tafiya mai motsi, abin nadi yana rage gogayya mai zamiya, yana rage amfani da wutar lantarki da samar da zafi.
4. Shakar Girgiza: Haɗuwar saman da ya taurare da kuma tsakiyar da ke da tauri yana bawa abin nadi damar shan nauyin tasirin da aka fuskanta yayin tafiya a kan ƙasa mara daidaituwa.

4.2 Halayen Aiki

• Ƙarfin Lodi: An ƙera shi don tallafawa nauyin radial da dynamic da injinan haƙa rami masu nauyin tan 30-35 suka ɗora
• Rayuwar Wear: Tsawaita rayuwar sabis ta hanyar ingantaccen rarraba tauri da hatimin hatimi mai kyau
• Santsi na Aiki: Masana'antu masu daidaito suna tabbatar da ƙarancin girgiza da aiki cikin natsuwa
• Tazarar Kulawa: Rage buƙatun kulawa ta hanyar gini mai ɗorewa da kuma hatimin da aka tabbatar

5. Tabbatar da Ingancin Masana'antu da Takaddun Shaida na CQC

5.1 Tsarin Gudanar da Inganci

A matsayinmu na masu kera kayan aikin haƙa rami masu nauyi a ƙarƙashin jirgin ruwa, wuraren samar da kayanmu suna aiki a ƙarƙashin cikakken Tsarin Gudanar da Inganci wanda aka ba da takardar shaida ta ISO 9001:2015 kuma CQC (Takaddun Shaidar Inganci ta China) ta tabbatar. Wannan takardar shaida tana tabbatar da cewa kowace na'urar haƙa rami ta cika ko ta wuce ƙa'idodin inganci da ake buƙata don aikace-aikacen haƙa ma'adinai masu mahimmanci da gini.

5.2 Kula da Tsarin Samarwa

Mataki na 1: Tabbatar da Kayan Danye

• Binciken Spectrographic na abun da ke cikin gami
• Gwajin Ultrasonic don lahani na ciki
• Tabbatar da kadarorin injiniya (taurin kai, yawan amfanin ƙasa, tsawaitawa)

Mataki na 2: Ƙirƙira da Kafin Inji

• Sigogi na ƙirƙira masu sarrafawa da zafin jiki
• Inganta kwararar hatsi ta hanyar nakasawa mai sarrafawa
• Injin aiki mai ƙarfi zuwa girman da ya dace da hanyar sadarwa

Mataki na 3: Maganin Zafi

• Tsarin yanayin zafin jiki mai kyau yayin taurarewar induction
• Gwajin tauri a wurare da yawa
• Tabbatar da zurfin akwati ta hanyar gwajin micro-tauri

Mataki na 4: Kammala Injin

• Ayyukan lathe na CNC tare da tabbatar da CMM
• Huda nika daidai gwargwado
• Injin gyaran flange don mafi kyawun haɗin sarkar

Mataki na 5: Haɗawa da Hatimcewa

• Yanayin haɗa ɗaki mai tsafta don shigarwar ɗagawa
• Shigar da hatimin daidaici tare da man shafawa
• Tabbatar da karfin juyi

Mataki na 6: Dubawa na Ƙarshe

• Tabbatar da girma bisa ga ƙayyadaddun bayanai na OEM
• Binciken ƙwayoyin maganadisu (MPI) na wurare masu mahimmanci
• Dubawa ta gani don lahani a saman fata
• Marufi don kariyar tsatsa yayin jigilar kaya

5.3 Gwajin da Ba Ya Lalacewa (NDT)

Abubuwa masu mahimmanci suna fuskantar tsauraran hanyoyin NDT:

• Binciken Ƙwayoyin Magnetic: Gano rashin daidaituwar saman da kusa a cikin kayan ferromagnetic
• Gwajin Ultrasonic: Yana tabbatar da ingancin ciki da kuma rashin lahani a ƙarƙashin ƙasa
• Duba Rini Mai Shiga Jiki: Yana tabbatar da ingancin saman wuraren da ba su da mahimmanci

6. La'akari da Injiniyan da Ya Kamata a Yi Amfani da su

6.1 Bukatun Aikin Haƙar Ma'adinai

An ƙera nau'ikan 1503987 da 1634150 musamman don aikace-aikacen hakar ma'adinai inda yanayin aiki ya fi tsanani:

• Ƙarfin Flange Mai Inganci: Ƙarin kayan da ke wurin lalacewa yana ƙara tsawon rayuwar sabis a cikin mahalli masu tsatsa
• Kunshin Bearing Mai Ƙarfafawa: Bearing masu nauyi waɗanda aka tsara don ci gaba da aiki mai nauyi
• Tsarin Hatimin Tashin Hankali: Tsarin hatimi biyu don juriya ga gurɓatawa

6.2 Aikace-aikacen Aiki na yau da kullun

An inganta tsarin 1091213, 1175047, da 6Y2795 don amfani da gine-gine gabaɗaya da kuma motsa ƙasa:

• Tsarin Daidaitacce: Haɗin da ya fi dacewa da juriya ga lalacewa da kuma inganci wajen kashe kuɗi
• Tsarin Bearing na yau da kullun: Tabbatar da aminci ga zagayowar aiki na yau da kullun
• Dacewar Duniya: Sauya kai tsaye ga abubuwan CAT na asali

6.3 Bukatun Shigarwa

Domin samun ingantaccen aiki da tsawon rai, ya kamata a shigar da waɗannan abubuwan birgima na waƙa bisa ga waɗannan jagororin:

1. Bayanin Ƙarfin ...
2. Shiri na Zare: Sanya makullin zare mai matsakaicin ƙarfi don hana sassautawa yayin girgiza
3. Tashin Hankali: Tabbatar da daidaiton matsin lamba bayan shigarwa don hana lalacewar abin nadi da wuri
4. Lokacin Karewa: Allon Kulawa don ganin zafi ko hayaniya da ba a saba gani ba yayin aikin farko

7. Fa'idodin Sarkar Samarwa da Samun Kayayyaki

7.1 Fa'idodin Masu Kera Kai Tsaye

A matsayinmu na masana'anta mai haɗa kai tsaye kuma mai samar da kayan haɗin injin haƙa mai nauyi, muna ba da fa'idodi daban-daban ga ƙwararrun masu siye na duniya:

• Kula da Inganci: Cikakken sa ido kan masana'antu daga kayan aiki zuwa kayan da aka gama
• Farashin Gasar: Kawar da alamun tsaka-tsaki
• Samarwa Mai Dorewa: Jadawalin samarwa mai sarrafawa yana tabbatar da wadatarwa mai inganci
• Tallafin Fasaha: Samun dama kai tsaye zuwa albarkatun injiniya don taimakon aikace-aikace

7.2 Kayan Aiki da Marufi

• Fitar da Marufi: Fale-falen katako ko kwalaye kamar yadda aka ƙayyade
• Kariyar Tsatsa: Marufi na VCI (Vapor Corrosion Inhibitor) don tsawaita jigilar kaya
• Takardu: Cikakken takardun kasuwanci, gami da Takaddun Shaidar Asali, jerin kayan tattarawa, da kuma takardar lissafin kasuwanci
• Lokacin Jagoranci: Tsarin samar da kayayyaki na yau da kullun tare da zaɓuɓɓukan gaggawa da ake da su don buƙatu masu mahimmanci

7.3 Ayyukan Keɓancewa

Don umarni na girma da haɗin gwiwa na dabaru, muna bayar da:

• Lakabi Mai Zaman Kanta: Marufi na musamman da kuma alamar kayan aiki
• Kayan da aka Haɗa: Cikakken kayan aikin ƙarƙashin motar da suka haɗa da rollers, idlers, sprockets, da ƙungiyoyin waƙa
• Gudanar da Kayayyaki: Shirye-shiryen ajiyar kaya don manyan asusu

8. Kammalawa

Caterpillar 1091213, 1175047, 1341013, 1503987, 1634150, 57717480, 1832874, da 6Y2795 Track Roller Assemblies suna wakiltar ƙarshen injiniyan ƙarfe mai zurfi, kera daidai, da kuma kula da inganci mai tsauri. An tsara su musamman don aikace-aikacen masu haƙa rami na CAT E330 Series a cikin haƙar ma'adinai da muhallin gini mai nauyi, waɗannan abubuwan suna ba da aminci, dorewa, da aiki da masu kayan aiki ke buƙata.

An ƙera su bisa ga ƙa'idodin ingancin OEM kuma an ba su takardar shaida a ƙarƙashin CQC, waɗannan kayan haɗin keken suna ba da madadin kayan Caterpillar na gaske mai araha ba tare da yin lahani ga inganci ko dacewa ba. Tsarin jituwa mai yawa yana tabbatar da cewa ko da wane lambar ɓangaren bayanan kula da ku ya ƙayyade, madaidaicin kayan maye gurbin yana samuwa cikin sauƙi.

Don cikakkun zane-zane na fasaha, bayanai kan farashi, ko don tattauna takamaiman buƙatunku na ɗaukar kaya a ƙarƙashin motar, tuntuɓi ƙungiyar tallace-tallace ta injiniya. A matsayinmu na masana'antar tushen kai tsaye, mun himmatu wajen tallafawa manufofin amincin kayan aikinku tare da ingantattun kayan aiki, farashi mai gasa, da sabis mai amsawa.

Teburin Takaitaccen Bayanan Fasaha