CAT 3004611 2424066 E390 E395F Track Upper Roller Assy / Top Roller Group / Mai ɗaukar nauyi na hakar ma'adinai crawler excavator chassis components mai samarwa da masana'anta / HeLi cqctrack

Bayanin Fasaha: CAT 3004611 / 2424066 E390 / E395F Track Upper Roller Assembly (Top Roller Group)

Mai ƙera: HELI (Alamar: CQCTRACK) – Mai Haƙar Ma'adinai Mai Nauyi Mai Kauri Mai Rarraba Injin Haƙa Chassis Mai Kaya & Mai ƙera Injin Haɗa Kai Tsaye

Ranar Bugawa: 2026.03.26
Masu Sauraron da Aka Yi Niyya: Manajan Ayyukan Haƙar Ma'adinai, Ƙwararrun Masu Sayen Kayan Aiki Masu Kauri, Dillalan CAT, Injiniyoyi Masu Gyara
Kalmomi Masu Mahimmanci: CAT E390 Upper Roller, E395F Track Roller, CAT 3004611, CAT 2424066, Top Roller Group, Haƙa Ma'adinai a ƙarƙashin motar haƙa, Sassan Crawler Masu Nauyi, HELI CQCTRACK, Abubuwan Chassis, Manyan Sassan Haƙa Ma'adinai, Na'urar ɗaukar kaya.

1. Takaitaccen Bayani: Muhimmin Matsayin Babban Na'urar Rage Hakora a Aikin Injinan Rage Hakora Mai Aji Uku

Ga masu haƙa rami masu matuƙar daraja kamar CAT E390 da E395F, ƙarƙashin jirgin ruwa shine tushen yawan aiki, yana ɗauke da babban nauyin aiki da matsin lamba mai ƙarfi na haƙar ma'adinai, manyan haƙa rami, da kuma gini mai nauyi. Ƙungiyar Roller ta Track Upper, wacce aka fi sani da Top Roller Group ko Carrier Roller, muhimmin sashi ne na wannan tsarin. An sanya shi a saman firam ɗin hanyar, babban aikinsa shine tallafawa nauyin sarkar hanya ta sama (gudun dawowa), kula da daidaiton tsayin hanya (tension), da kuma jagorantar sarkar a hankali zuwa ga sprocket ɗin tuƙi.

Rashin na'urar juyawa ta sama a cikin waɗannan aikace-aikacen ba ƙaramin matsala ba ne; yana haifar da mummunan bugun hanya, ƙaruwar haɗarin karkatarwa, saurin lalacewa akan sarkar hanya da sprocket, da kuma lokaci mai tsada. A cikin mawuyacin yanayi inda CAT E390 da E395F ke aiki, waɗannan abubuwan dole ne su nuna juriya mai kyau, juriyar lalacewa, da aminci.

HELI (CQCTRACK) yana magance waɗannan buƙatu tare da Tsarin Track Upper Roller Assembly wanda aka ƙera daidai, wanda aka tsara a matsayin madadin OEM kai tsaye ga lambobin sassan Caterpillar 3004611 da 2424066. A matsayinsa na ƙwararre mai samar da kayan aikin haƙa ma'adinai masu nauyi da masana'anta, HELI tana amfani da hanyar samarwa mai haɗa kai tsaye, tana amfani da ingantaccen tsarin ƙarfe da kuma ingantattun kula da inganci don samar da kayan da suka cika ko suka wuce ƙa'idodin aiki masu tsauri da ake buƙata don haƙa ma'adinai da ayyukan gini masu nauyi na awanni 24 a rana.

2. Gano Samfura & Dacewa da Inji

Tabbatar da daidaito da daidaiton kaya yana da matuƙar muhimmanci ga abubuwan da ke ƙarƙashin abin hawa. An ƙera haɗakar na'urar HELI ta sama don ta zama tsari, dacewa, da kuma maye gurbin takamaiman samfuran Caterpillar.

2.1 Lambobin Sashe na Nassoshi & Canjawa

• CAT 3004611: Babban lambar ɓangaren OEM don babban abin nadi a kan takamaiman manyan samfuran haƙa.
• CAT 2424066: Lambar ma'anar OEM ta madadin ko wacce aka maye gurbinta, wacce aka canza ta gaba ɗaya kuma aka haɗa ta da jerin E390 da E395F.
• Sauya HELI: An ƙera shi don daidaita dukkan mahimman girma, saitunan hawa, da ƙayyadaddun aiki na ainihin sassan CAT.

2.2 Samfuran Injin da Aka Yi Niyya

An tsara wannan rukunin na'urori masu nauyi musamman don waɗannan samfuran na'urorin haƙa na Caterpillar, waɗanda aka san su da amfaninsu a cikin haƙar ma'adinai da ayyukan ababen more rayuwa masu nauyi:

• Injin haƙa na'ura mai haƙa na CAT E390 Series
• Injin hakar ma'adinai na CAT E395F Series

Lura: Duk da cewa an tsara shi azaman daidaitaccen dacewa ga waɗannan samfuran, ana ba da shawarar tabbatar da ma'aunin hanya, diamita na nadi, da tsarin ƙwanƙwasa a kan takamaiman lambar serial na injin kafin shigarwa don tabbatar da cikakken jituwa.

3. Fasaha Injiniyanci da Tsarin Zane Mai Nauyi

Falsafar masana'antu ta HELI don waɗannan na'urori masu mahimmanci masu jituwa da CAT ta mayar da hankali ne kan dorewar ma'adinai, ƙarfin ƙarfe mai ƙarfi, da kuma keɓewar gurɓatawa. An ƙera kowane kayan aiki don jure wa nauyi mai wahala da yanayin ƙazanta na wuraren aiki mafi wahala.

3.1 Tsarin Ƙarfe da Maganin Zafi Mai Cike da Sauƙi

• Zaɓin Kayan Danye: An gina jikin naɗin ne daga ƙarfe mai ƙarfi, mai ƙarfi, kamar 40CrMnMo ko 50Mn, wanda aka zaɓa saboda ƙarfinsa mai ƙarfi da juriyar tasiri. Amfani da kayan da aka ƙirƙira, inda ya dace, yana tabbatar da ingantaccen tsarin hatsi don ƙarfinsa mafi girma.
• Tsarin Taurarewa Mai Zurfi: Manyan saman lalacewa—tafin waje (inda sarkar hanya ke hawa) da kuma flanges masu jagora—suna fuskantar tsarin taurarewa mai matsakaicin mita.
  • Taurin Sama: Yana samun taurin HRC 55-62 mai daidaito da zurfi a saman birgima. Wannan yana haifar da harsashi mai jure gogewa wanda ke jure ci gaba da lalacewa daga bututun sarkar hanya.
  • Taurin Zuciya: Zuciyar na'urar tana da ƙarancin tauri don ɗaukar manyan abubuwan girgiza ba tare da fashewa ko fashewa ba, wanda ke hana lalacewar da ta lalace.
• Ingancin Shaft: An yi amfani da injin ɗin ɗagawa daidai gwargwado daga ƙarfe mai ƙarfi kuma an yi masa magani don ya jure tsatsa da lalacewa a cikin maƙallan ɗagawa na firam ɗin hanya.

3.2 Tsarin Ɗaukan Nauyi: An Inganta shi don Matsanancin Loads na Radial

An ƙera tsarin ɗaukar bearings na ciki don tsawon rai a ƙarƙashin babban nauyin sarkar hanya mai dawowa akan manyan injinan haƙa rami.

• Bearings Masu Tapered Nauyi: HELI tana amfani da bearings masu ƙarfi da layuka biyu masu tapered. An zaɓi wannan ƙirar musamman saboda ikonta na sarrafa manyan nauyin radial da nauyin hanyar ya ɗora yadda ya kamata, yayin da kuma ke sarrafa ƙarfin turawa na axial da aka fuskanta yayin juyawa ko aiki a kan gangara.
• Daidaito: An haɗa bearings tare da daidaitattun sarari na ciki da saitunan shigarwa don tabbatar da santsi juyawa, rage girgiza, da hana lalacewa da wuri a ƙarƙashin yanayin aiki mai ƙarfi.

3.3 Fasaha Mai Ci Gaba Ta Hatimin "Kagara" Mai Matakai Da Dama

Lalacewar hatimi shine babban abin da ke haifar da gazawar nadi na sama, wanda ke ba da damar gurɓatattun abubuwa su lalata tsarin ɗaukar kaya. HELI yana amfani da tsarin hatimi mai matakai da yawa wanda aka ƙera don mafi tsananin yanayi:

1. Mai Rage Zoben Karfe na Waje: Zoben da ke iyo a ƙarƙashin ƙarfe mai tauri yana ƙirƙirar layin farko na kariya, yana kawar da manyan tarkace, duwatsu, da laka daga yankin hatimi mai mahimmanci.
2. Babban Hatimin Nitrile Mai Labe-labe (NBR): Hatimin farko mai inganci, wanda aka ƙera shi da labe-labe masu yawa yana kiyaye matsin lamba akai-akai, daidai da taɓawa, yana samar da shinge mai hana ruwa shiga da ƙura. Wannan yana da mahimmanci don riƙe mai da kuma hana shigar ƙananan ƙwayoyin cuta kamar silica da slurry.
3. Ɗakin Man Shafawa na Labyrinth: Hanya ce ta ciki da aka cika da man shafawa mai yawan zafin jiki, matsin lamba mai tsanani (EP). Wannan ɗakin yana aiki a matsayin "tarko" na biyu, yana kawar da duk wani gurɓataccen abu da ke ratsa hatimin waje kafin su isa ga ramin ɗaukar kaya.
4. Man shafawa Mai Kyau: An cika ramin da aka rufe da ingantaccen adadin man shafawa mai rikitarwa na EP, wanda aka ƙera don kiyaye ɗankonsa da fim ɗin kariya a ƙarƙashin manyan kaya da kuma a cikin kewayon zafin aiki mai faɗi (-30°C zuwa 150°C).

4. Bayanin Masana'anta: HELI (CQCTRACK) – Abokin Hulɗar ku a cikin Ingantaccen Jirgin Ƙasa

HELI (wanda aka yiwa alama kamarCQCTRACK) ya bambanta kansa daga masu samar da kayayyaki kawai ta hanyar aiki a matsayin mai ƙera kayan haɗin chassis masu nauyi na crawler. Ikonmu ya ta'allaka ne akan sarrafa dukkan tsarin samarwa, tun daga ƙayyadaddun kayan aiki zuwa haɗakar ƙarshe da tabbatar da inganci.

4.1 Ingantaccen Ikon Sarrafa Masana'antu da Inganci

• Yin Ƙirƙira da Daidaito: Abubuwa masu mahimmanci suna farawa ne kamar yin ƙira ko simintin daidai daga ƙarfe mai ƙarfi na musamman, wanda ke tabbatar da cewa yana da tsari mai yawa, mara ɓarna don ƙarfin tasiri mai kyau.
• Injin CNC: Duk hanyoyin haɗin gwiwa masu mahimmanci—gami da diamita na waje, bayanan flange, ramin ciki don bearings, da saman hawa—an ƙera su ne a kan na'urorin lathes na CNC da cibiyoyin injina na zamani. Wannan yana tabbatar da juriya mai kyau da cikakken daidaituwa, yana tabbatar da daidaito da aiki mai santsi.
• Maganin Zafi na Musamman: Kayan aikin taurarewa da kuma dumamawa na cikin gida, waɗanda kwamfuta ke sarrafawa, suna ba da damar sarrafa cikakken bayani game da zurfin akwati da tauri, wanda ke tabbatar da cewa kowane abin nadi ya cika ƙa'idodinmu masu tsauri na juriya ga lalacewa.
• Tsarin Gwaji Mai Tsauri: Kowace gamawa tana fuskantar ingantaccen tabbatarwa.
  • Duba Girma: Amfani da Injinan Auna Daidaito (CMM) don tabbatar da bin ƙa'idodin OEM.
  • Gwajin Tauri: Ana yin gwaje-gwajen tauri na Rockwell a kan tafin ƙafa da kuma tsakiyar don tabbatar da maganin zafi.
  • Gwajin Juyawa Mai Juyawa: Yana tabbatar da cewa na'urar da aka rufe tana juyawa cikin sauƙi tare da daidaito, ƙarancin gogayya.
  • Tabbatar da Ingancin Hatimi: Gwajin matsin lamba yana tabbatar da ingancin tsarin hatimi mai matakai da yawa.

4.2 Takaddun Shaida da Ka'idojin Masana'antu

• Ayyukan HELI sun yi daidai da ƙa'idodin ISO 9001: 2015 na kula da inganci, suna tabbatar da sarrafa tsari da ci gaba da ingantawa.
• Ana samun cikakken damar gano kayan aiki, kuma ana samun takaddun shaida waɗanda ke tabbatar da abun da ke cikin sinadarai da halayen injiniya idan an buƙata.

5. Amfani, Kulawa, da Inganta Rayuwar Sabis

5.1 Muhalli da Fa'idodin Aiki

Waɗannan haɗin CAT E390/E395F na sama an ƙera su musamman don mafi munin yanayin aiki:

• Haƙar ma'adinai a saman ƙasa: Cire kaya masu yawa, cire ma'adinai.
• Babban Fashewar Ma'adinai: Ci gaba da aiki a wuraren da duwatsu masu yawan zubar da ruwa ke yi.
• Babban Gine-gine da Rushewa: Dorewar nauyin buguwa da tarkace.

Muhimman fa'idodin aiki sun haɗa da:

• Ingantaccen Daidaiton Waƙa: Ta hanyar tallafawa gudu na sama yadda ya kamata, waɗannan na'urori suna rage bulala ta gefe, suna tabbatar da daidaiton layin hanya, da kuma inganta daidaiton injin gaba ɗaya.
• Girgizar Ruwa: Gine-gine mai ƙarfi yana ɗaukar makamashi daga tasirin sarkar hanya, yana rage canja wurin girgiza zuwa babban firam da tashar mai aiki.
• Kare Abubuwan da ke Manne da Mu: Yana hana yawan faɗuwar hanya, wanda zai iya haifar da karkacewa da kuma rage nauyin da ke kan na'urar gaba da kuma na baya, wanda hakan ke tsawaita rayuwar dukkan tsarin ƙarƙashin motar.
• Ƙara Lokacin Aiki: Hatimin da aka yi da kuma ginin da ya daɗe yana haifar da tsawaita lokacin aiki da kuma rage haɗarin kamuwa da cutar bugun jini ba zato ba tsammani.

5.2 Mafi kyawun Ayyukan Shigarwa

1. Dubawa a Faɗin Tsarin: Kafin shigar da sabbin na'urorin juyawa na sama, duba sarkar hanya don ganin tsawaitar sautin da ya wuce kima ("tsaga sarka") da kuma firam ɗin hanya don lalacewa ko lalacewa. Tsarin lalacewa mara kyau akan tsoffin na'urori na juyawa na iya nuna matsalolin daidaitawa marasa kyau waɗanda ke buƙatar gyara.
2. Bayanin Ƙarfin Juyawa: Bi ƙa'idodin ƙa'idodin ƙarfin juyawa na asali na CAT don ƙusoshin hawa, ta amfani da makullin ƙarfin juyawa mai daidaitawa. Ƙarfin juwa yana da mahimmanci don hana sassauta ƙusoshin da lalacewa daga baya.
3. Lura da Kammala Aiki: Kula da sabbin na'urorin juyawa na awanni na farko na aiki, duba duk wata alama ta rashin kyawun samar da zafi (wanda ke nuna ja ko jan hatimi) ko kuma ɓullar mai.

5.3 Gudanar da Zagayen Rayuwa

• Iyakokin Lalacewa: A auna diamita na na'urar aunawa akai-akai. Ana ba da shawarar maye gurbin idan lalacewa ta kusanci iyakar da CAT ta ƙayyade, yawanci lokacin da flange ya lalace sirara ko kuma diamita na na'urar ya ragu sosai.
• Dubawar Gani: A duba kullun don ganin ko akwai lalacewar hatimi ko kuma mai yana zuba, domin waɗannan alamu ne na farko na yiwuwar gazawar ɗaukar kaya. Sauya na'urori masu juyawa na sama bisa tsari, waɗanda aka tsara bisa rukuni, a matsayin wani ɓangare na jadawalin kula da ƙananan motoci ya fi inganci fiye da maye gurbin da aka yi bayan gazawa.

6. Ayyukan ODM/OEM & Maganin Sarkar Samarwa ta Duniya

A matsayina na mai kera kayayyaki da masu samar da kayayyaki, HELI (CQCTRACK) tana ba da cikakkiyar mafita ta ci gaba da samar da kayayyaki don biyan takamaiman buƙatun abokan hulɗarmu na duniya.

6.1 Ayyukan Injiniya na Musamman da Injiniyan Baya

• Sabis na Samfura zuwa Sashe: Abokan ciniki za su iya samar da ainihin sashin CAT (sabo ko wanda aka sawa) don cikakken injiniyan juyawa. Ƙungiyarmu ta fasaha tana nazarin yanayin ƙarfe, yanayin lissafi, da kuma bayanin taurare don ƙirƙirar ɓangaren da ya dace daidai.
• Inganta Tsarin Zane: Don aikace-aikace na musamman, HELI na iya gyara ƙira na yau da kullun don haɗa fakitin hatimi masu inganci don yanayin da ke da matuƙar abrasive ko manyan tsare-tsaren ɗaukar kaya don ƙara ƙarfin kaya.
• Kera Lakabi Mai Zaman Kanta: Muna bayar da ayyukan samar da lakabi mai launin fari, wanda ke ba dillalan kayan aiki da masu rarrabawa damar tallata waɗannan kayan aikin da aka ƙera a ƙarƙashin alamarsu.

6.2 Kayayyakin Sabis da Fitar da Kaya a Duniya

HELI, wacce take da dabarun yin hidima ga kasuwar duniya, tana samar da mafita ta hanyar dabaru marasa matsala. Muna bayar da sharuɗɗan jigilar kaya masu sassauƙa (FOB, CIF, da sauransu) kuma muna sarrafa duk takaddun fitarwa, muna tabbatar da ingantaccen tsarin samar da kayayyaki ga abokan hulɗarmu a duk duniya.

7. Kammalawa: Zaɓin da ya dace don Amincin CAT E390/E395F a ƙarƙashin motar

Injinan haƙa CAT E390 da E395F manyan ma'aikata ne a fannin haƙar ma'adinai da kuma manyan gine-gine. Yawan aikinsu yana da alaƙa kai tsaye da aminci da amincin tsarin su na ƙarƙashin kaya. CAT 3004611 / 2424066 Track Upper Roller Assembly (Top Roller Group) daga HELI (CQCTRACK) yana wakiltar zaɓi mafi kyau ga masu kayan aiki da manajojin jiragen ruwa waɗanda ke neman daidaito mai kyau na ingancin OEM, juriya da aikin haƙar ma'adinai, da ƙimar kai tsaye ga masana'anta.

Ta hanyar haɗin gwiwa da HELI, ba wai kawai kuna siyan kayan gyara ba ne; kuna saka hannun jari a cikin ƙwarewar injiniya da ƙwarewar ƙera kayan aikin haƙar ma'adinai na musamman, wanda ya himmatu wajen tsawaita rayuwar kayan aikin ku da kuma haɓaka lokacin aiki.

Tuntuɓi HELI (CQCTRACK) a yau don cikakkun bayanai game da samfura, zane-zanen injiniya, ko don tattauna buƙatun kayan aikin haƙa ramin CAT ɗinku tare da ƙwararrun masana fasaha.