Lovol FR700F Track Lower Roller Assy-Heavy duty excavator ƙera abubuwan haɗin chassis-HELI(cqctrack)

Rahoton Bayani na Fasaha & Injiniya: Lovol FR700F Babban Tashar Mota ta Lower Roller Assembly

Lambar Rahoton: HELI-TS-FR700F-LR | Sashi: Haɗa Na'urar Rage Mota ta Ƙasa (Ƙasa) | Injin da aka nufa: Lovol FR700F Mai Haƙa Mota Mai Nauyi | Mai ƙera: HELI Machinery Mfg. Co., Ltd. (CQCTRACK)

1. Takaitaccen Bayani na Babban Jami'i

Wannan takarda ta ba da cikakken bayani game da Tsarin Na'urar Rage Mota ta Track Lower Roller Assembly wanda HELI Machinery (CQCTRACK) ya ƙera kuma ya ƙera don injin haƙa mai nauyi na Lovol FR700F. An ƙera wannan kayan aikin ne don injuna a cikin nau'in tan 70, kuma ginshiƙi ne na tsarin ƙarƙashin abin hawa, yana ɗauke da kaya masu ƙarfi da lalacewa masu ƙarfi a cikin aikace-aikace masu tsanani kamar hakar ma'adinai da manyan abubuwan hawa na ƙasa. HELI tana amfani da matsayinta a matsayin mai samar da ODM/OEM don samar da kayan na'urar ...

2. Binciken Aiki & Yanayin Aiki

Na'urar Rage Motsa Jiki (ko kuma Na'urar Rage Motsa Jiki ta Ƙasa) wani muhimmin sashi ne na ɗaukar kaya a cikin tsarin hanyar rarrafe. Ga injin da ke da ma'aunin FR700F, kowane na'ura yana riƙe da wani muhimmin ɓangare na nauyin aikin injin, sau da yawa yana ƙarƙashin nauyin girgiza daga ƙasa mara daidaituwa.

Ayyukan Farko:

1. Taimakon Lodi na Farko: Yana tallafawa nauyin injin kai tsaye a kan ƙaramin igiyar hanya, yana rarraba matsin ƙasa.
2. Jagora da Kwanciyar Hankali: Tsarinsa mai siffar flange biyu yana iyakance sarkar hanya, yana tabbatar da kwanciyar hankali a gefe da kuma hana karkacewa yayin juyawa mai ƙarfi da kuma aikin gangara zuwa gefe.
3. Gudanar da Gyara da Tsagewa: Ta hanyar samar da santsi da tauri na birgima, yana rage gogayya tsakanin sarkar hanya da firam ɗin, yana kare duka biyun daga saurin lalacewa.

Rashin nasarar wannan haɗakar na'urar yana haifar da ƙaruwar juriyar birgima (ƙarin yawan amfani da mai), rashin daidaito wanda ke haifar da lalacewa cikin sauri ga abubuwan da ke kusa da ita, da kuma yiwuwar mummunan lalacewa ga sarkar hanya da firam ɗin.

3. Bayanan Fasaha & Bayanan Injiniya

An bayyana taron HELI/CQCTRACK na Lovol FR700F ta hanyar ƙayyadaddun bayanai waɗanda ke niyya ga yanayin gazawa da aka sani a cikin zagayowar aiki mai matuƙar nauyi.

3.1 Injiniyan Sashen Cibiya

3.2 Girman Girma & Ingancin Aiki

• Canja wurin: An ƙera shi bisa ga ƙayyadaddun tsarin haɗin OEM na Lovol FR700F (diamita na shaft, tsarin ƙulli, faɗin gaba ɗaya). An tabbatar da dacewa da shigarwa ba tare da gyara ba.
• Juriyar Gudun: Matsakaicin guduwar radial < 0.4 mm, yana tabbatar da aiki mai santsi da ƙarancin girgiza.
• Ƙarfin Load Mai Tsayi: An ƙera shi don jure wa takamaiman nauyin lodi (DLF) na FR700F a ƙarƙashin matsakaicin nauyin aiki da yanayin tasiri.

4. Tsarin Kerawa da Tabbatar da Inganci

Haɗin HELI a tsaye yana tabbatar da iko akan dukkan sarkar darajar, tun daga ƙirƙira har zuwa haɗuwa ta ƙarshe.

4.1 Jerin Samarwa:

1. Ƙirƙirar da Aka Sarrafa: Ƙirƙirar ƙarfe mai ƙarfe da aka riga aka dumama yana tabbatar da ingantaccen kwararar hatsi kuma yana kawar da gurɓatattun abubuwa na ciki.
2. Daidaita yanayi: Gyaran zafi bayan an yi amfani da shi don inganta tsarin hatsi da kuma shirya don yin aiki.
3. Injin CNC: Injin yana da ƙarfi da ƙarewa akan injinan CNC don cimma daidaiton bayanan martaba da juriya ga jikin abin nadi, flanges, da bore.
4. Taurarewar Induction: Tsarin da kwamfuta ke sarrafawa yana amfani da ingantaccen kuzari ga saman da ke gudana da kuma flanges, yana ƙirƙirar akwati mai zurfi, iri ɗaya.
5. Ƙarancin Zafin Jiki: Yana rage damuwa yayin da yake riƙe da ƙarfin zuciyar.
6. Gama Niƙa: Niƙa daidai gwargwado na taurarewar hanyar tsere da kuma saman haɗin rufewa.
7. Tsarin Tsabtace Ɗaki: Ana tsaftace sassan ta hanyar amfani da ultrasonic. Ana sanya hatimin da kayan aiki na musamman, kuma an cika wurin da mai.

4.2 Tsarin Tabbatar da Inganci:

• Takaddun Shaida na Kayan Aiki: Ana tabbatar da ƙarfe mai shigowa ta hanyar amfani da na'urar auna sigina (ISO 14284).
• Sarrafa Tsarin Aiki: Ana duba girma, tauri (gwajin Rockwell), da zurfin akwati (gwajin macro-etch).
• Gwajin da Ba Ya Lalacewa (NDT): Duba Barbashi Mai Magnetic 100% (MPI) na wurare masu mahimmanci na damuwa bayan maganin zafi.
• Binciken Ƙarshe: Dubawa 100% na girma, gwajin juyi na juyawa, da gwajin riƙe matsin lamba na hatimi.
• Takaddun shaida: An ƙera shi a ƙarƙashin tsarin kula da inganci mai dacewa da IATF 16949:2016, tare da cikakken ikon bin diddiginsa.

5. Shawarar Shigarwa, Kulawa & Darajar

5.1 Jagororin Shigarwa:

1. Bi tsarin aikin OEM na jagorar aiki. Yi amfani da na'urar a hankali don rage matsin lamba.
2. Cire sarkar hanya don samun damar yin birgima. Tsaftace babban abin hawa da ke kan firam ɗin gefe sosai.
3. A shafa wani abu mai matsakaicin ƙarfi mai kulle zare a kan ƙusoshin da aka ɗora. A saka sabon ƙusoshin HELI da na'urar juyawa a cikin tsarin giciye zuwa ƙimar da aka ƙayyade (yawanci 600-800 N·m ga wannan aji).
4. Sake haɗa hanyar kuma daidaita matsin lamba zuwa ga ƙayyadaddun FR700F.

5.2 Kulawa Mai Aiki:
Duba yayin duba kayan da ke ƙarƙashin motar (kowace awa 250):

• Na gani: Duba ko akwai ɗigon mai, flanges da suka lalace, ko kuma lalacewar da ba ta daidaita ba.
• Aiki: Tabbatar da cewa na'urorin juyawa suna juyawa cikin 'yanci ba tare da ɗaurewa ko hayaniya mai yawa ba.
• Ma'ana: Kula da tashin hankali da daidaiton hanya, domin rashin daidaito shine babban dalilin lalacewar na'urar juyawa da wuri.

5.3 Jimlar Kudin Mallaka (TCO) Fa'ida:

6. Sarkar Samarwa da Tallafi

A matsayin kamfanin kera kayayyaki kai tsaye, HELI (CQCTRACK) yana samar da:

• Takardun Fasaha: Cikakken zane-zanen CAD, samfuran 3D, da jagororin shigarwa idan an buƙata.
• Kayan aiki: Sharuɗɗan jigilar kaya masu sassauƙa (FOB, CIF, DDP), tare da ingantaccen marufi na fitarwa.
• Tallafin Bayan Siyarwa: Samun damar shiga ƙungiyoyin injiniya don shawarwari kan aikace-aikace da kuma nazarin gazawar filin.

Kammalawa: Lovol FR700F Track Lower Roller Assembly daga HELI (CQCTRACK) yana wakiltar haɗuwar injiniyanci na musamman ga aikace-aikace da kuma ƙwarewar masana'antu. An ƙera shi ba kawai don ya dace ba, har ma don yin aiki da jurewa, yana isar da ƙima mai ma'ana ta hanyar tsawaita rayuwar kayan aiki da kuma inganta amincin injina ga masu shi da masu gudanar da wannan babban dandamalin haƙa rami.